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Application of Integrated Database to the Casting Design

In-Sung Cho , Seung-Mok Yoo , Chae-Ho Lim , Jeong-Kil Choi

材料科学技术(英)

Construction of integrated database including casting shapes with their casting design, technical knowledge, and thermophysical properties of the casting alloys were introduced in the present study. Recognition technique for casting design by industrial computer tomography was used for the construction of shape database. Technical knowledge of the casting processes such as ferrous and non-ferrous alloys and their manufacturing process of the castings were accumulated and the search engine for the knowledge was developed. Database of thermophysical properties of the casting alloys were obtained via the experimental study, and the properties were used for the in-house computer simulation of casting process. The databases were linked with intelligent casting expert system developed in center for e-design, KITECH. It is expected that the databases can help non casting experts to devise the casting and its process. Various examples of the application by using the databases were shown in the present study.

关键词: Integrated database , null , null

Virtual Mold Technique in Thermal Stress Analysis during Casting Process

Si-Young Kwak , Jae-Wook Baek , Jeong-Ho Nam , Jeong-Kil Choi

材料科学技术(英)

It is important to analyse the casting product and the mold at the same time considering thermal contraction of the casting and thermal expansion of the mold. The analysis considering contact of the casting and the mold induces the precise prediction of stress distribution and the defect such as hot tearing. But it is difficult to generate FEM mesh for the interface of the casting and the mold. Moreover the mesh for the mold domain spends lots of computational time and memory for the analysis due to a number of meshes. Consequently we proposed the virtual mold technique which only uses mesh of the casting part for thermal stress analysis in casting process. The spring bar element in virtual mold technique is used to consider the contact of the casting and the mold. In general, a volume of the mold is much bigger than that of casting part, so the proposed technique decreases the number of mesh and saves the computational memory and time greatly. In this study, the proposed technique was verified by the comparison with the traditional contact technique on a specimen. And the proposed technique gave satisfactory results.

关键词: Casting process , null , null

Heat Transfer between Casting and Die during High Pressure Die Casting Process of AM50 Alloy-Modeling and Experimental Results

Zhipeng GUO , Shoumei XIONG , Sang-Hyun Cho , Jeong-Kil Choi

材料科学技术(英)

A method based on die casting experiments and mathematic modeling is presented for the determination of the heat flow density (HFD) and interfacial heat transfer coefficient (IHTC) during the high pressure die casting (HPDC) process. Experiments were carried out using step shape casting and a commercial magnesium alloy, AM50. Temperature profiles were measured and recorded using thermocouples embedded inside the die. Based on these temperature readings, the HFD and IHTC were successfully determined and the calculation results show that the HFD and IHTC at the metal-die interface increases sharply right after the fast phase injection process until approaching their maximum values, after which their values decrease to a much lower level until the dies are opened. Different patterns of heat transfer behavior were found between the die and the casting at different thicknesses. The thinner the casting was, the more quickly the HFD and IHTC reached their steady states. Also, the values for both the HFD and IHTC values were different between die and casting at different thicknesses.

关键词: Interfacial heat transfer coefficient , null , null , null

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