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采用电火花沉积+微弧氧化的方法在GH4169合金表面制备ZrO2/NiCrAlY涂层,制备过程为:采用电火花沉积技术在GH4169基体表面先沉积厚度为250 μm的NiCrAlY涂层,再沉积厚度为150 μm的Zr涂层,最后通过微弧氧化的方法将Zr涂层氧化成ZrO2涂层,从而得到ZrO2/NiCrAlY涂层.采用Qauta 200F型场发射扫描电镜观察涂层的显微组织和形貌,研究ZrO2/NiCrAlY涂层在不同温度下的热震性能,结果表明:当热震温度分别为750 ℃,850 ℃,950 ℃时,热震失效次数分别为51次、32次和19次,涂层的热震性能良好.

Electric spark deposition (ESD) combining with micro-arc oxidation (MAO) were employed to fabricate ZrO2/NiCrAlY thermal barrier coating (TBC) on GH4169 substrate.Firstly,a NiCrAlY coating with thickness of 250 μm was deposited on GH4169 substrate by ESD.Secondly,a Zr coating with thickness of 150 μm was deposited on NiCrAlY coating followed by MAO of the Zr coating.The thermal shock performances of the coatings under different temperatures were investigated.The results indicate that the thermal cycle numbers of the coatings at 750℃,850 ℃ and 950℃ are 51,32,and 19 respectively.

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