欢迎登录材料期刊网

材料期刊网

高级检索

304不锈钢圆筒拉深件在其口部易发生纵向开裂,外壁残余拉应力过大是造成其纵向开裂的根本原因之一.本文结合有限元法分析不同拉深比所得圆筒拉深件的残余应力,用纳米压痕试验研究了拉深比对304不锈钢圆筒拉深件筒壁残余应力的影响.结果表明:304不锈钢圆筒拉深件外壁的残余拉应力从筒底到口部先增大后减小,最大残余应力出现在筒壁中部约60%筒壁高度处;纳米压痕测得拉深比为1.43、1.54、1.67和1.82拉深圆筒件筒壁的最大残余应力分别为391.87、745.30、793.74和1013.1 MPa;最大残余应力随拉深比的增大而增大.与其他文献对比分析,此研究结果是正确可靠的.

Longitudinal cracking easily happens in the mouth of 304 stainless steel cylindrical drawing parts, where one of the essential reasons is due to the large residual tensile stress in their outer wall. Combined with finite element analysis, the influence of the drawing ratio on residual stresses in 304 stainless steel cylindrical drawing cups wall was studied in this paper by nanoindentation tests. The main contents and results are as follow: The residual tensile stress in the outer wall of 304 stainless steel cylindrical drawing cup increased first and then decreased from the cup bottom to its mouth. The maximum residual stresses always appeared in the middle of the cylindrical cups wall along the height direction about at 60% wall height from the cup bottom. The maximum residual stresses in the outer wall of cylindrical cups with different drawing ratios of 1.43, 1.54, 1.67 and 1.82 were 391.87, 745.30, 793.74 and 1 013.1 MPa , respectively, which were tested by nanoindentation.. They increased with the drawing ratio. By analysis and comparison of the reported literatures, the results were correct and reliable.

参考文献

[1] N.S. Rossini;M. Dassisti;K.Y. Benyounis;A.G. Olabi .Methods of measuring residual stresses in components[J].Materials & design,2012(Mar.):572-588.
[2] 黄毓晖,轩福贞,涂善东.304奥氏体不锈钢在酸性氯离子溶液中应力腐蚀性能的研究[J].压力容器,2009(07):5-10.
[3] 袁荣发;伍尚礼.残余应力测试与计算[M].长沙:湖南大学出版社,1987:1.
[4] STONEY G G .The tension of metallic films deposited by electrolysis[J].Proceedings of the Royal Society of London Series A,1909,82(553):172-175.
[5] BUCHMANN M;GADOW R;TABELLION J .Experi-ment and numerical residual stress analysis of layer coated composites[J].Materials Science and Engi-neering,2000,A288:154-159.
[6] BASROUR S;ROBERT L;DELOBELL P .Measure-ment of residual stress in a plate using bulging test and a dynamic technique:application to electroplated nickel coatings[J].Materials Science and Engineer-ing,2000,A288:160-163.
[7] Xuejun Zheng;Jiangyu Li;Yichun Zhou .X-ray diffraction measurement of residual stress in PZT thin films prepared by pulsed laser deposition[J].Acta materialia,2004(11):3313-3322.
[8] Taylor CA.;Wayne MF.;Chiu WKS. .Residual stress measurement in thin carbon films by Raman spectroscopy and nanoindentation[J].Thin Solid Films: An International Journal on the Science and Technology of Thin and Thick Films,2003(1/2):190-200.
[9] Xi Chen;Jin Yan;Anette M. Karlsson .On the determination of residual stress and mechanical properties by indentation[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2006(1/2):139-149.
[10] R. Greze;P. Y. Manach;H. Laurent;S. Thuillier;L. F. Menezes .Influence of the temperature on residual stresses and springback effect in an aluminium alloy[J].International Journal of Mechanical Sciences,2010(9):1094-1100.
[11] Swati Ghosh;Vishav Preet Singh Rana;Vivekanand Kain;Vivek Mittal;S.K. Baveja .Role of residual stresses induced by industrial fabrication on stress corrosion cracking susceptibility of austenitic stainless steel[J].Materials & design,2011(7):3823-3831.
[12] 白明远,刘丽玉,吴俊峰,刘新灵.弹壳开裂失效分析[J].理化检验-物理分册,2011(03):180-183.
[13] LAURENT H;GRèZE R;OLIVEIRA M C et al.Numerical study of springback using the split-ring test for an AA5754 aluminum alloy[J].Finite Elements in Analysis and Design,2010,46:751-759.
[14] 申勇峰,李晓旭,薛文颖,刘振宇.304不锈钢拉伸变形过程中的马氏体相变[J].东北大学学报:自然科学版,2012(08):1125-1128.
[15] HECKER S S;STOUT M G;STAUDHAMMER K P et al.Effects of strain state and strain rate on deformation-induced transformation in 304 stainless steel:Part I.Magnetic measurements and mechanical behavior[J].Metallurgical Transactions A,1982,13(4):619-626.
[16] 肖景容;姜奎华.冲压工艺学[M].北京:机械工业出版社,2002:1.
[17] 张龙,程广贵,丁建宁,凌智勇,张忠强.纳米压痕法对304不锈钢残余应力的研究[J].传感技术学报,2012(06):766-770.
[18] AMAR K. DE;JOHN G. SPEER;DAVID K. MATLOCK .Deformation-Induced Phase Transformation and Strain Hardening in Type 304 Austenitic Stainless Steel[J].Metallurgical and Materials Transactions, A. Physical Metallurgy and Materials Science,2006(6):1875-1886.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%