欢迎登录材料期刊网

材料期刊网

高级检索

采用全比例的水力学模型,利用刺激-响应法、波高传感器、流速仪研究了考虑凝固坯壳时高拉速板坯连铸结晶器内的钢水流动、液面特征与卷渣特征。结果表明:考虑凝固坯壳后钢液到达液面的时间缩短;在高拉速条件下(2.4 m/min),有坯壳时结晶器液面最大平均波高与表面流速比没有坯壳时分别大31%和17.5%,使卷渣更容易发生。其主要原因在于考虑坯壳后结晶器下部钢液的自由流动空间变小,下回流的钢液流动受到抑制,上回流的能量变大。所以在高拉速结晶器水模拟试验过程中,有必要考虑凝固坯壳的影响。

A full scale water model of continuous caster was built to investigate the effect of solidified shell on fluid flow, level characteristics and entrapment characteristics in high casting speed mold with stimulus-response method, level fluctu-ation sensor and velocity meter. The result showed that the time of fluid reaching surface is shortened with the consider-ation of solidified shells. Furthermore, at high casting speed (2.4 m/min), the maximum average level fluctuation and me-niscus velocity in the mold with solidified shell are 31%and 17.5%larger than those in the mold without shells, which fa-cilitates the slag entrapment. The main reason is that when the shell is taken into account, the reduced free flowing space in the lower part of the mold results in the lower recirculation being restrained whereas the upper recirculation gaining more turbulent energy. Therefore, it is necessary to consider the influence of solidified shells, especially under the condi-tion of high casting speed.

参考文献

[1] 李宝宽.高拉速时连铸结晶器内钢液湍流场及其电磁控制研究[J].钢铁,2005(07):33-36,40.
[2] 熊霄,邓小旋,王新华,等.水口出口形状对高拉速板坯连铸结晶器内流场特征的影响[J].钢铁研究学报, 2014,(26):35.,2014.
[3] 张小伟,邓康,雷作胜,任忠鸣.连铸结晶器内非稳定流动的研究进展[J].钢铁研究学报,2011(01):1-6.
[4] 邓小旋,王强强,钱龙,王新华,黄福祥.适合漏斗型薄板坯连铸结晶器三孔水口的水模型优化[J].钢铁,2012(07):26-30.
[5] ZHANG L F, YANG S, CAI K, et al. Investigation of fluid flow and steel cleanliness in the continuous casting strand[J]. Metall Mater Trans:B, 2007, 38(1):63.,2007.
[6] 邓小旋,熊霄,王新华,等.水口底部形状对高拉速板坯连铸结晶器液面特征的影响[J].北京科技大学学报, 2013, 35(10):1304.,2013.
[7] 陆巧彤,杨荣光,王新华,张炯明,王万军.板坯连铸结晶器保护渣卷渣及其影响因素的研究[J].钢铁,2006(07):29-32.
[8] 王治国,张小伟,王寅,邓康,任忠鸣.板坯连铸结晶器内非对称涡流的水模拟研究[J].钢铁研究学报,2010(07):10-14.
[9] 张青学,周海滨,夏政海,杨建华,朱苗勇,郑淑国.吹氩板坯结晶器水模型试验研究[J].中国冶金,2011(04):26-30.
[10] 林晓川,李京社,张兴利,梁新维.板坯连铸结晶器内钢液表面流速的水模型研究[J].中国冶金,2010(12):15-19,23.
[11] Thomas B, Mika L, Najjar F. Simulation of fluid flow inside a continuous slab-casting machine[J]. Metall Mater Trans:B, 1990, 21(2):387.,1990.
[12] Wilson F G, Heesom M J, Nicholson A, et al. Effect of fluid flow characteristics on nozzle blockage in aluminium-killed steels[J]. Ironmaking Steelmaking, 1987, 14(6):296.,1987.
[13] Najjar F, Thomas B, Hershey D. Numerical study of steady tur-bulent flow through bifurcated nozzles in continuous casting[J]. Metall Mater Trans:B, 1995, 26(4):749.,1995.
[14] JIN X, CHEN D, XIE X, et al. Investigation on water model for fluid flow in slab continuous casting mold with consideration of solidified process[J]. Steel Res Int, 2013, 84(1):31.,2013.
[15] 徐绵广,刘和平,项利,仇圣桃.电磁制动对CSP漏斗形结晶器开浇过程影响的数值模拟[J].钢铁,2014(01):28-33.
[16] 徐绵广,刘和平,仇圣桃,项利.宽度对CSP漏斗形结晶器电磁制动效果影响的数值模拟[J].钢铁,2013(10):28-35.
[17] 肖红,李爱武,欧阳红林,吕萌.结晶器电磁搅拌器的内腔磁场和端部漏磁的数值模拟[J].中国冶金,2013(12):43-47.
[18] 王永胜,王新华,王万军.高拉速板坯连铸结晶器液面波动影响因素研究[J].中国冶金,2009(09):24-27.
[19] JIN X, CHEN D F, ZHANG D J, et al. Water model study on flu-id flow in slab continuous casting mould with solidified shell[J]. Ironmaking Steelmaking, 2011, 38(2):155.,2011.
[20] CHEN C, RUI Q, CHENG G . Effect of salt tracer amount on the mixing time measurement in a hydrodynamic model of gas-stirred ladle system[J].Steel Res Int,2013,84(9):900.,2013.
[21] Taylor I, Dang P, Schwarz M, et al. An Improved method for the experimental validation of numerical mixing time predictions [C]//Proc of 72th Steelmaking Conf. Chicago:[s.n.], 1989:505.,1989.
[22] Dharmendra D, Subramaniam S, Lahiri A K . Study of fluid-flow and residence-time distribution in a continuous slab casting mold[J].Steel Res Int,1991,62(11):496.,1991.
[23] 王现辉,王新华,张炯明,景财良.CSP结晶器内钢液面动态失稳现象的水模型实验[J].北京科技大学学报,2009(02):234-239.
[24] 王现辉,王新华,张炯明,柴毅忠,洪兵雄.CSP铸坯内的大型夹杂物[J].钢铁研究学报,2009(01):13-16.
[25] 王超,张慧,王明林,等.电磁搅拌下圆坯结晶器内卷渣现象的物理模拟[J].钢铁, 2014, 49(6):48.,2014.
[26] 孙彦辉,韦耀环,蔡开科,何矿年,肖寄光.宽板坯连铸结晶器内卷渣现象试验研究[J].钢铁,2007(11):31-33,52.
[27] Kubota J, Okimoto K, Shirayama A, et al. Meniscus flow con-trol in the mold by travelling magnetic field for high speed slab caster[C]//74th Steelmaking Conf Proc, Warrendale:PA, 1991:233.,1991.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%