风电叶片作为风机设备的核心部位,保证其良好运行,既可以提高发电效率,又能降低维护成本.受自然环境的影响,长时间运行的风电叶片往往比较脆弱,尤其是叶片前缘部位,极易受到风沙及雨蚀的损坏,目前最简单有效的方法是使用涂料进行防护.根据风电叶片所处的工作环境特点,提出了对防护涂料的主要要求.介绍了适用于风电叶片防护涂料的基体树脂,包括聚氨酯树脂、丙烯酸树脂、氟树脂、有机硅树脂和环氧树脂,并分别详细阐述了它们在风电叶片防护涂料方面的国内外研究进展及目前的应用.聚氨酯和丙烯酸聚氨酯树脂是目前使用最多的树脂,在高低温柔韧性、耐磨性及防风沙雨蚀方面表现优异,而氟树脂和有机硅树脂因优异的耐候性和防覆冰性也受到了越来越多的关注,环氧树脂则可以为叶片底漆提供优异的防腐性能和层间附着力.与使用单一树脂相比,针对不同树脂各自的特点,对它们进行合理搭配,制得的配套涂层体系往往可以达到更好的防护效果,这仍然会是今后的主要研究思路.最后指出了目前风电叶片涂料市场的国内外差距,并展望了风电叶片防护涂料未来的发展方向.
参考文献
| [1] | 中国化工学会涂料涂装专业委员会海洋石油工业防腐分会.风电保护涂料市场发展现状[J].涂料技术与文摘,2010(03):3-9,23. |
| [2] | Xiaojing Sun;Diangui Huang;Guoqing Wu.The current state of offshore wind energy technology development[J].Energy,20121(1):298-312. |
| [3] | M. Dolores Esteban;J. Javier Diez;Jose S. Lopez;Vicente Negro.Why offshore wind energy?[J].Renewable energy,20112(2):444-450. |
| [4] | John K. Kaldellis;D. Zafirakis.The wind energy (r)evolution: A short review of a long history[J].Renewable energy,20117(7):1887-1901. |
| [5] | Keegan, M.H.;Nash, D.H.;Stack, M.M..On erosion issues associated with the leading edge of wind turbine blades[J].Journal of Physics, D. Applied Physics: A Europhysics Journal,201338(38):383001-1-383001-20. |
| [6] | 卢家骐;牟书香;李权舟.风电叶片前缘防护技术进展[J].玻璃钢/复合材料,2015(7):91-95. |
| [7] | Slot, H. M.;Gelinck, E. R. M.;Rentrop, C.;van der Heide, E..Leading edge erosion of coated wind turbine blades: Review of coating life models[J].Renewable energy,2015Aug.(Aug.):837-848. |
| [8] | Zhang, Shizhong;Dam-Johansen, Kim;Norkjaer, Sten;Bernad, Pablo L., Jr.;Kiil, Soren.Erosion of wind turbine blade coatings - Design and analysis of jet-based laboratory equipment for performance evaluation[J].Progress in Organic Coatings: An International Review Journal,2015:103-115. |
| [9] | 张瑞珠;卢伟;严大考;黄荣浩;刘晓东.水轮机叶片表面聚氨酯弹性涂层的抗磨蚀性分析[J].表面技术,2014(1):11-15. |
| [10] | 李颖华.聚天门冬氨酸酯涂料及其在风电叶片上的应用[J].上海涂料,2014(7):32-35. |
| [11] | 仇伟;刘见祥;潘鲁;张波;刘蔚凯;曾舒.新型喷涂用双组分聚脲/丙烯酸聚氨酯复合涂料[J].表面技术,2013(2):119-121. |
| [12] | 刘成楼;隗功祥.内陆风电叶片涂料的研制[J].新材料产业,2011(6):22-27. |
| [13] | 康文韬;张洪顺;王新征.风机叶片用水性聚氨酯面漆的设计及性能[J].涂料技术与文摘,2009(12):15-16,22. |
| [14] | 沈剑平;张之涵.高性能水性聚氨酯风电叶片涂料[J].上海涂料,2011(2):10-14. |
| [15] | 吴若安;洪连周;杨鹏程;罗均龙;柳泉润.汽车修补漆用羟基丙烯酸树脂的研制[J].广东化工,2015(14):273-274. |
| [16] | 徐支有;李一新;陈雷.双组分水性聚氨酯涂料的制备与性能测试[J].中国涂料,2014(10):49-54. |
| [17] | 石亮;大薮则雄;丁学文.聚氨酯丙烯酸酯涂料的性能研究[J].涂料工业,2010(3):36-40. |
| [18] | 李儒剑;周升;罗振寰;王宏.低温固化丙烯酸聚氨酯面漆的研究[J].涂料工业,2013(2):6-9. |
| [19] | 朱春平;周甦;张军.聚氨酯风电叶片涂料的配方研究[J].涂料工业,2012(2):60-65. |
| [20] | 张静;谢德龙;司徒粤;黄洪.聚酯改性丙烯酸聚氨酯2K汽车修补漆的研制[J].精细化工,2013(2):198-202. |
| [21] | 周树军.聚酯改性丙烯酸聚氨酯汽车面漆的研制[J].现代涂料与涂装,2012(04):10-12. |
| [22] | 李儒剑;曾凡辉;陈立斌;张步峰.高耐候、耐磨性聚氨酯风电叶片涂料的研究[J].中国涂料,2014(2):35-38. |
| [23] | 孙禹;孙太荣.石击仪喷砂法测试风电叶片涂层耐风沙性能的研究[J].涂料技术与文摘,2015(1):36-39. |
| [24] | 刘成楼;隗功祥.风电叶片用双组分水性聚氨酯涂料的研制[J].上海涂料,2011(11):13-16. |
| [25] | 李运德;左禹.常温固化FEVE氟碳涂料耐候性地区差异研究[J].电镀与涂饰,2009(6):53-55. |
| [26] | 曾凡辉;周升;刘含茂.高原铁路捣固车用氟碳涂料耐候性能研究[J].涂料技术与文摘,2011(11):32-34. |
| [27] | 李辉;赵蕴慧;袁晓燕.抗结冰涂层：从表面化学到功能化表面[J].化学进展,2012(11):2087-2096. |
| [28] | Measurement method and results of ice adhesion force on the curved surface of a wind turbine blade[J].Renewable energy,20104(4):741. |
| [29] | Menini, R;Farzaneh, M.Elaboration of Al2O3/PTFE icephobic coatings for protecting aluminum surfaces[J].Surface & Coatings Technology,200914(14):1941-1946. |
| [30] | S.A. Kulinich;M. Farzaneh.On ice-releasing properties of rough hydrophobic coatings[J].Cold regions science and technology,20111(1):60-64. |
| [31] | Richard Menini;Zahira Ghalmi;Masoud Farzaneh.Highly resistant icephobic coatings on aluminum alloys[J].Cold regions science and technology,20111(1):65-69. |
| [32] | Chaoyi Peng;Suli Xing;ZhiqingYuan;Jiayu Xiao;Chunqi Wang;Jingcheng Zeng.Preparation and anti-icing of superhydrophobic PVDF coating on a wind turbine blade[J].Applied Surface Science: A Journal Devoted to the Properties of Interfaces in Relation to the Synthesis and Behaviour of Materials,2012:764-768. |
| [33] | 狄志刚;付敏;朱晓丰;潘云飞;谭伟民.一种高耐候耐磨弹性聚氨酯固化剂[J].涂料技术与文摘,2009(9):8-11. |
| [34] | 明耀强;胡剑峰;张宇帆;黎永津;瞿金清.有机硅树脂耐高温改性研究进展[J].广东化工,2014(24):49-50,40. |
| [35] | Kumar, Divya;Wu, Xinghua;Fu, Qitao;Ho, Jeffrey Weng Chye;Kanhere, Pushkar D.;Li, Lin;Chen, Zhong.Hydrophobic sol-gel coatings based on polydimethylsiloxane for self-cleaning applications[J].Materials & design,2015Dec.5(Dec.5):855-862. |
| [36] | 张乐显;张光;刘翰锋;王建顺;王清惠.高性能风电叶片防护涂料的研制[J].现代涂料与涂装,2012(6):20-21,53. |
| [37] | 周勤;张爱霞;曾向宏.2009年国外有机硅进展[J].有机硅材料,2010(4):227-247. |
| [38] | Bagherzadeh MR;Mahdavi F.Preparation of epoxy-clay nanocomposite and investigation on its anti-corrosive behavior in epoxy coating[J].Progress in Organic Coatings: An International Review Journal,20072(2):117-120. |
| [39] | Rachid Karmouch;Guy G. Ross.Superhydrophobic wind turbine blade surfaces obtained by a simple deposition of silica nanoparticles embedded in epoxy[J].Applied Surface Science: A Journal Devoted to the Properties of Interfaces in Relation to the Synthesis and Behaviour of Materials,20103(3):665-669. |
| [40] | 郭鸿霖.我国风电叶片涂料现状与未来发展展望[J].新材料产业,2011(11):23-27. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分：
-
10%
-
20%
-
30%
-
40%
-
50%