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研究了等离子喷涂过程中,不同基体预热温度下NiCrCoAlY金属与ZrO2陶瓷颗粒的变形规律.结果表明: 基体无预热时,NiCrCoAlY金属颗粒沉积形貌呈盘形,并伴随边缘堆积和飞溅碎块等不规则现象,影响后续颗粒的顺利铺展; 基体预热至200℃时,不规则现象减少,后续颗粒铺展良好.ZrO2颗粒在基体无预热条件下凝固后呈圆盘状,并产生龟裂纹和条束状溅射,随着基体预热温度的升高,龟裂和溅射现象减少.基体预热对NiCrCoAlY涂层孔隙率影响不大,而ZrO2涂层在基体预热至200℃时孔隙率明显降低.

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