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采用等离子体电解氧化方法在铝合金表面制备了氧化锆涂层,电解液为包含Zr(OH)4颗粒的碱性溶液. 涂层的组成、结构通过XRD、EPMA进行了研究. 结果显示,涂层主要由t-ZrO2、m-ZrO2α-Al2O3和γ-Al2O3组成,t-ZrO2为涂层的主晶相,分布在涂层表面,而α-Al2O3出现在涂层的内侧.涂层表面呈颗粒状,颗粒尺寸约为1~2μm.在氧化过程中,Zr(OH)4颗粒在电场力的作用下向等离子体放电通道口沉积,在放电产生的高温作用下直接转化为氧化锆.

Zirconia coating was produced on aluminium alloy by plasma electrolytic oxidation (PEO). The alkaline electrolyte containing Zr(OH)4 powders was used. The composition and structure of the coating were investigated by XRD, EPMA. The results show that the coating consists of t-ZrO2, m-ZrO2, α-Al2O3 and γ-Al2O3. t-ZrO2 is the main phase and distributes in outer layer of the coating, however, α-Al2O3 appears in inner layer of the coating. Many micro-particles appear on the coating surface with dimension of 1-2μm. In the process of plasma electrolytic oxidation, Zr(OH)4 powders move and deposite on the mouth of plasma discharge channel under the effect of electric field force, then it is transformed to ZrO2 by the high temperature of plasma discharge.

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