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应用自制柔性化电子束钎焊系统对毛细管板接头的钎焊工艺进行了研究,探讨了钎焊工艺参数对钎料扩散深度以及钎脚高度的影响.结果表明:随着电子束输入功率或功率密度的加大,钎料向毛细管壁的扩散深度逐渐增大,钎脚高度的增长趋势显著.在一定范围内,钎料扩散深度及钎脚高度随钎料量及装配间隙的增加而增大.工件表面状态对钎脚高度的影响规律是:铰制过的试板,最有利于钎料铺展,钎脚高度最高,酸洗的试板次之,未经任何处理的试板钎脚高度最低.电子束钎焊的优化工艺参数为:加速电压60 kV,束流6.5 mA,加热时间37 s,钎料质量25 mg,聚焦电流654 mA,装配间隙0.027mm.

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