以富硼渣为主要原料,用硅灰和高铝矾土熟料调整成分,炭黑为还原剂,采用碳热还原氮化法合成了(Ca,Mg)-α'-SiAlON-BN复合粉体.利用正交试验对烧成温度、保温时间、氮气流量和配碳量4个工艺参数进行了优化设计,以确定合成过程的最优工艺参数,并采用XRD、SEM和EDX检测手段研究了合成粉体的相组成和显微形貌.结果表明:最优工艺参数为配碳量理论值的1.5倍,烧成温度1 500℃,保温12 h,氮气流量800mL·min-1,此工艺条件下合成产物中(Ca,Mg)-α'-SiAlON-BN的相对含量可达70%以上,且Ca2+的固溶量远大于Mg2+;配碳量不足时,合成产物的主相为β-SiAlON;配碳量充足的时候,α'-SiAlON成为合成产物的主相,并含有少量的BN、SiC和AlN.产物中的仪α'-SiAlON晶粒呈柱状.
参考文献
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