刚玉质浇注料的基本配比(w)为:6~3、3~1、≤1、≤0.045 mm的板状刚玉分别为20%、30%、20%、22%,活性Al2 O3微粉和水合氧化铝分别为3%和5%。以5%(w)SiO2微粉等量替代基本配比中≤0.045 mm的板状刚玉粉,研究了SiO2微粉对水合氧化铝结合刚玉质浇注料中温(600、800、1000℃)烧结的影响。此外,分别将水合氧化铝及质量比为11的SiO2微粉和水合氧化铝的混合物各加适量的水制备成浆体,用SEM对比观察110℃烘干和800℃处理后的显微结构变化。结果表明:1)在110℃烘干的情况下,SiO2微粉不仅填充了颗粒间隙,还同水合氧化铝的水化物形成交错互锁的网状结构,提高了含SiO2微粉浇注料的烘干强度;2)SiO2微粉在800℃能促进颗粒间的烧结,增强了颗粒间交错互锁的结合能力,使得含SiO2微粉的浇注料中温强度显著提高。
The basic formulation is tabular corundum (6 -3 mm 20 mass%,3 -1 mm 30 mass%,≤1 mm 20 mass% and ≤0.045 mm 22 mass%),active alumina 3 mass% and hydrated alumina 5 mass%, 5 mass% microsilica was used to replace the equal amount of tabular corundum (≤0.045 mm)to study the effect of microsilica on sintering property of hydrated alumina bonded corundum castables at intermedi-ate temperatures (600,800 and 1 000 ℃).Moreover,hydrated alumina and mixture of micro silica and hy-drated alumina with mass ratio of 1 1 were prepared into slurries by adding water,respectively.The micro-structures of the slurries after dried at 1 10 ℃or treated at 800 ℃were observed by SEM.The results show that:(1)after dried at 110 ℃,microsilica not only fills the voids among the particles,but also reacts with the hydrates of hydrated alumina forming a interlocking structure,enhancing the strength of the castable with microsilica after drying;(2)microsilica promotes the sintering among the particles,and reinforces the inter-locking structure of the castable after heated at 800 ℃,obviously improving the strength of the castables with microsilica after fired at intermediate temperatures.
参考文献
[1] | Murilo D. M. Innocentini;Arturo R. F. Pardo;Victor C. Pandolfelli .Permeability of High-Alumina Refractory Castables Based on Various Hydraulic Binders[J].Journal of the American Ceramic Society,2002(6):1517-1521. |
[2] | Ma Weiping .Mechanisms of Reaction of Hydratable Aluminas[J].Journal of the American Ceramic Society,1999(1/3):453-456. |
[3] | Ghanbari Ahari K;Sharp J H;Lee W E .Hydration of refractory ox-ides in castable bond systems-Ⅰ:alumina,magnesia,and alumina-magnesia mixtures[J].Journal of the European Ceramic Society,2002,22(04):495-503. |
[4] | M.R.Ismael;R.Salomao;V.C.Pandolfelli .Refractory Castables Based on Colloidal Silica and Hydratable Alumina[J].American Ceramic Society bulletin,2007(9):58-61. |
[5] | Frost R L;Kloprogge J;Russell S C et al.Dehydroxylation and struc-ture of alumina gels prepared from trisecbutoxyaluminium[J].Ther-mochim Acta,1999,329(01):47-56. |
[6] | 李冬云,杨辉,谢田甜,郭兴忠,连加松.水合氧化铝的热处理及纳米氧化铝的颗粒特性[J].无机化学学报,2006(01):96-100. |
[7] | Cardoso F A;Innocentini M D M;Miranda M F S et al.Drying be-havior of hydratable alumina-bonded refractory castables[J].Journal of the European Ceramic Society,2004,24(05):797-802. |
[8] | 贺智勇,彭小艳,王素珍,曾振宇.硅微粉对超低水泥浇注料流动性的影响[J].硅酸盐通报,2005(06):53-55. |
[9] | 薛海涛,顾华志,彭云涛,彭红,朱晶晶.不同二氧化硅微粉对矾土基低水泥浇注料性能的影响[J].耐火材料,2011(05):338-340. |
[10] | ZHOU Ningsheng,LIU Min,ZHANG Sanhua.Thermal Behavior in Relation to Different Bindings of Alumina Based Castables from 20 to 1000℃[J].中国耐火材料(英文版),2006(04):3-6. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%