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为了回收利用废弃陶瓷材料,节约资源,以废弃陶瓷材料为主要原料,加入不同量的黏土(质量分数分别为15%、25%、35%),外加锯末和结合剂,经混料、成型、烘干后,1200、1250、1300、1350、1400℃保温3 h热处理,然后检测试样的物理性能,并进行了物相和显微结构分析。结果表明,当废弃陶瓷材料与黏土的质量比为8515,烧成温度为1400℃时,试样的综合性能最优;由于热处理过程中发生了莫来石化,试样中的主要物相为莫来石;1400℃热处理后试样的孔隙直径比1200℃的大,基质结构也更加致密,由K2 O、SiO2、Al2 O3组成的液相也较多,因而使材料的强度增大。

In order to recycle ceramics wastes and save resources,mullite specimens were prepared using ceramics wastes as main starting materials,adding 15%,25% or 35% (in mass,the same hereinafter)of clay,extra-adding saw powder and binder,mixing,molding,drying,and hot treating at 1 200,1 250,1 300, 1 350 and 1 400 ℃ for 3 h,respectively.The physical properties of specimens were determined,the phase compositions and microstructure were analyzed.The results show that:the specimens have the best prop-erties with the mass ratio of ceramics wastes over clay of 85 15 and hot treated temperature of 1 400℃;the main phase of specimens is mullite because of the mullitization during the heat treatment;compared with the specimen treated at 1 200 ℃,that treated at 1 400 ℃ has larger pore diameter,denser matrix structure, and more liquid phase composed of K2 O,SiO2 and Al2 O3 ,therefore the strength improves.

参考文献

[1] 谭丽,余峰,陈学文.陶瓷废弃物资源化利用之浅谈[J].中国陶瓷工业,2011(03):21-23.
[2] 董峰,郝洪顺,崔文亮,付鹏.陶瓷工业固体废弃物的回收再利用[J].硅酸盐通报,2006(03):124-127.
[3] 刘佳,那仁花.废弃陶瓷的研究现状与利用[J].城市建设理论研究(电子版),2013(11)
[4] 陆佩文.无机材料科学基础[M].武汉:武汉理工大学出版社,1996:190-195.
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