喷射成形是将熔融金属雾化和沉积过程相结合,直接由熔融金属制备具有快速凝固组织特征坯体的新型金属材料成形工艺。被引入到非连续增强体金属基复合材料制备领域后,先后发展出了预混喷射成形、反应喷射成形和喷射沉积等工艺方法。介绍了上述颗粒增强金属基复合材料喷射成形工艺方法的基本原理、特点及研究现状。通过对比分析发现喷射沉积技术由于其成形条件限制较少,适用范围广等特点得到了更为广泛的发展,最后结合自身研究对传统喷射沉积技术进行了一定的改进,采用气体-增强颗粒两相流作为雾化介质以期获得提高雾化效率和改善增强颗粒分布均匀性的双重效果。
Spray forming was a new developed high-performance metal forming technology,during the process of which the metal stream was firstly atomized into a spray of droplets by high-pressure gas j ets and then deposited on a substrate.After the introduction of spray forming into the preparation of metal matrix composites,several preparation methods were developed such as particulate premixed spray forming,reaction spray forming and spray deposition.The principles,characteristics,and development situations of the mentioned methods were re-viewed.Through the comparative analysis,spray deposition was a promising preparation method because of the technological feasibility and extensive adaptability.At last a self-developed spray deposition technology was in-troduced.During the progress,a gas-particulate dual-phase was used as the atomizing medium to improve the atomization efficiency and enhance the particulate distribution uniformity.
参考文献
[1] | Raju K;Ojha SN;Harsha AP .Spray forming of aluminum alloys and its composites: an overview[J].Journal of Materials Science,2008(8):2509-2521. |
[2] | 刘胜明,汤爱涛,赵子鹏.Al2O3-TiC/TiCN颗粒增强铁基复合材料的研究[J].功能材料,2014(01):1010-1014. |
[3] | 季鹏飞,陈刚,周小亮,赵玉涛,张振亚,朱敏华.原位Al2O3颗粒增强Al-10Si基复合材料制备的研究[J].功能材料,2014(07):7079-7083. |
[4] | Zhiwu Xu;Lin Ma;Jiuchun Yan .Wetting and oxidation during ultrasonic soldering of an alumina reinforced aluminum-copper-magnesium (2024 Al) matrix composite[J].Composites, Part A. Applied science and manufacturing,2012(3):407-414. |
[5] | A. J. Kelly;J. Mi;G. V. Sinha;P. Krug;F. Crosa;F. Audebert;P. S. Grant .An Al-Si-Ti hierarchical metal-metal composite manufactured by co-spray forming[J].Journal of Materials Processing Technology,2011(12):2045-2049. |
[6] | Kurzyniec A K;Dutkiewicz J;Góral A et al.Aluminum based composites strengthened with metallic amorphous phase or ceramic(Al2 O3)particles[J].Materials and De-sign,2014,59:246-251. |
[7] | E.M. Mazzer;C.R.M. Afonso;M. Galano.Microstructure evolution and mechanical properties of Al-Zn-Mg-Cu alloy reprocessed by spray-forming and heat treated at peak aged condition[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2013:169-173. |
[8] | Hongchun Yu;Mingpu Wang;Yanlin Jia.High strength and large ductility in spray-deposited Al-Zn-Mg-Cu alloys[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2014:120-125. |
[9] | Yandong Jia;Fuyang Cao;Sergio Scudino;Pan Ma;Haichao Li;Lei Yu;Juergen Eckert;Jianfei Sun .Microstructure and thermal expansion behavior of spray-deposited Al-50Si[J].Materials & design,2014(May):585-591. |
[10] | Lavernia, E.J.;Srivatsan, T.S. .The rapid solidification processing of materials: Science, principles, technology, advances, and applications[J].Journal of Materials Science,2010(2):287-325. |
[11] | Kamalpreet Kaur;O. P. Pandey .High Temperature Sliding Wear of Spray-Formed Solid-Lubricated Aluminum Matrix Composites[J].Journal of Materials Engineering and Performance,2013(10):3101-3110. |
[12] | V.C. Srivastava;E. Huttunen-Saarivirta;C. Cui.Bulk synthesis by spray forming of Al-Cu-Fe and Al-Cu-Fe-Sn alloys containing a quasicrystalline phase[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2014:258-268. |
[13] | Li, W.;Chen, J.;He, J. J.;Ren, Y. J.;Qiu, W.;Zhu, S. Q.;Sun, Y. P. .Effect of the SiC Particle Orientation Anisotropy on the Tensile Properties of a Spray-Formed SiCp/Al-Si Composite[J].Проблемы прочностиПроблемы прочности: на рус.укр.и анг.языках,2014(2 TN.428):81-89. |
[14] | Georgios S. E. Antipas .Liquid Column Deformation and Particle Size Distribution in Gas Atomization[J].Materials sciences and applications,2011(2):87-96. |
[15] | M. Asta;C. Beckermann;A. Karma .Solidification micro structures and solid-state parallels: Recent developments, future directions[J].Acta materialia,2009(4):941-971. |
[16] | Zhang Jing,Yu Huashun,Chen Hongmei,Min Guanghui.Al-Si/Al2O3 in situ composite prepared by displacement reaction of CuO/Al system[J].中国铸造,2010(01):19-23. |
[17] | B. Yang;F. Wang;H. Cui .TiC particulate-reinforced Al-20Si-5Fe composite fabricated by melt in situ reaction spray forming[J].Journal of Materials Processing Technology,2003(1/3):187-190. |
[18] | Zhang L;Yang B .Microstructural characterization and ther-mal stability of in situ TiB2/60Si-Al composite synthesised by displacement reactions and spray forming[J].Materials Science and Technology,2013,29(11):1277-1282. |
[19] | M.M. Sharma;C.W. Ziemian;T.J. Eden .Fatigue behavior of SiC particulate reinforced spray-formed 7XXX series Al-alloys[J].Materials & design,2011(8/9):4304-4309. |
[20] | Judyta Sienkiewicz;Seiji Kuroda;Rafal M. Molak.Fabrication of TiAl intermetallic phases by heat treatment of warm sprayed metal precursors[J].Intermetallics,2014:57-64. |
[21] | 甘责生,张磊,贝舒瑜,卢毅,杨滨.TiB2颗粒对喷射沉积Si-30AI复合材料显微组织的影响[J].中国有色金属学报(英文版),2011(10):2242-2247. |
[22] | Yang Bin;Huang Zanjun;Zhang Jishan et al.Micro-structure and tensile properties of TiC/Ti-5Mo-5V-2C-3Al composites prepared by melt in-situ reaction spray forming[J].Journal of University of Science and Tech-nology Beijing,2003,25(04):332-334. |
[23] | B. Yang;F. Wang;J. S. Zhang .Microstructural characterization of in situ TiC/Al and TiC/Al-20Si-5Fe-3Cu-1Mg composites prepared by spray deposition[J].Acta materialia,2003(17):4977-4989. |
[24] | Gupta M;Mohamed F A;Lavernia E J .The effects of solidification phenomena on the distribution of SiC par-ticulates during spray atomization and co-deposition[J].International Journal of Rapid Solidification,1991,6(3-4):247-284. |
[25] | 杨守杰,戴圣龙,李树索,韩雅芳.反应喷射沉积5083铝合金的微观组织[J].中国有色金属学报,2003(06):1473-1476. |
[26] | Lawley A;Apelian D .Spray forming of metal-matrix com-posites[J].Powder Metallurgy,1994,37(02):123-128. |
[27] | Chaudhury S K;Sivaramakrishnan C S;Panigrahi S C .A new spray forming technique for the preparation of alumi-num rutile(TiO2)ex situ particle composite[J].Journal of Materials Processing Technology,2004,145:385-390. |
[28] | Lavernia E J;Wu Y.Spray atomization and deposition[M].New York:John Wiley & Sons,1996:408-409. |
[29] | Leatham A G;Ogilvy A;Elias L.The osprey process:cur-rent status and future possibilities[A].,1993 |
[30] | Y. P. Sun;H. G. Yan;B. Su;L. Jin;J. M. He .Microstructure and Mechanical Properties of Spray Deposition Al/SiC_p Composite After Hot Extrusion[J].Journal of Materials Engineering and Performance,2011(9):1697-1702. |
[31] | V.C. Srivastava;A. Schneider;V. Uhlenwinkel;K. Bauckhage .Spray processing of 2014-Al + SiCp composites and their property evaluation[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2005(1/2):19-26. |
[32] | Zhang J M;Perez R J;Lavernia E J .Effect of SiC and graphite particulates on the damping behavior of metal-matrix composites[J].Acta Metallurgical et Materialia,1994,42(02):395-409. |
[33] | Chen Zhenhua;Chen Gang;Yan Hongge;Chen Ding .Solid atomization technology and process of molten metal and alloy[J].Materials Research Bulletin: An International Journal Reporting Research on Crystal Growth and Materials Preparation and Characterization,2003(9/10):1487-1492. |
[34] | Chao-Run Si,Xian-Jie Zhang,Jun-Biao Wang,Yu-Jun Li.Design and Atomization Characteristic of Laval-style Annular Slot Nozzle[J].哈尔滨工业大学学报(英文版),2013(03):40-47. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%