选用表面热喷涂MgO涂层的铝合金型芯成功地实现了高体份SiCp/Al复合材料的无压浸渗近净成形制备.利用SEM,EDS,XRD等手段对SiCp/Al复合材料的组织结构、断口形貌和相组成进行了分析.分析结果表明:SiCp/Al复合材料与铝合金型芯之间无明显的异质界面相存在,浸渗复合过程中紧贴型芯处的SiC颗粒堆积体未发生过坍塌、溃散,颗粒分布均匀,表面涂层的存在使型芯很好地保持了形貌.型芯的使用不仅没有给复合材料带来成分的污染,通过测试、比较距离型芯约500μm处的复合材料与远离型芯的复合材料的弯曲强度、弹性模量、密度、线膨胀系数及热导率,证实了型芯的使用没有引起复合材料性能的劣化.另外,通过对型芯尺寸的合理控制,完全能够以无压浸渗法制备出型腔尺寸较为精准、形状规则的高体分SiCp/Al复合材料制件.
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