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T4003 and Q450NQR1, as well as Nirosta 4003 and Q450NQR1 dissimilar metal joints were welded by ER-309 welding wire. The microstructure oftheir base metal and joint were analyzed by metallographic approach. The corrosion resistance of base metal and joints was evaluated by salt fog and electrochemical corrosion tests. The results demonstrated that as far as the similar metal joints of Nirosta 4003 and T4003 was concerned, the corrosion resistance of welding line was much better than that of base metal. However, the corrosion resistance of heat affected zone (HAZ) became worse. In the case of dissimilar metal joints of Nirosta 4003 and Q450NQR1, as well as T4003 and Q450NQR1, the corrosion resistance of welding line was reduced. Under salt spray condition, the corrosion resistance of welding line and base metal of similar metal joints was comparative. However, the dissimilar metal joints of Nirosta 4003 and Q450NQR1, as well as T4003 and Q450NQR1 exhibited obvious corrosion. Especially, abundant corrosion pits were found near the side of Q450NQR1. Due to the different corrosion voltages of stainless steel, weathering steel, HAZ, and welding line, a series of micro-batteries were formed in the dissimilar metal joints, which worsened the corrosion of weathering steel.

T4003 and Q450NQR1, as well as Nirosta 4003 and Q450NQR1 dissimilar metal joints were welded by ER-309 welding wire. The microstructure of their base metal and joint were analyzed by metallographic approach. The corrosion resistance of base metal and joints was evaluated by salt fog and electrochemical corrosion tests. The experimental results demonstrated that, as far as the similar metal joints of Nirosta 4003 and T4003 was concerned, the corrosion resistance of welding line was much better than that of base metal. However, the corrosion resistance of heat affected zone (HAZ) becomes worse. In the case of dissimilar metal joints of Nirosta 4003 and Q450NQR1, as well as T4003 and Q450NQR1, the corrosion resistance of welding line was reduced. Under salt spray condition, the corrosion resistance of welding line and base metal of similar metal joints was comparative. However, the dissimilar metal joints of Nirosta 4003 and Q450NQR1, as well as T4003 and Q450NQR1 exhibited obvious corrosion phenomenon. Especially, abundant corrosion pits were found near the side of Q450NQR1. Due to the different corrosion voltages of stainless steel, weathering steel, HAZ, and welding line, a series of micro-batteries were formed in the dissimilar metal joints, which worsened the corrosion of weathering steel.

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