为了减少挤压过程中金属的非均匀流动而导致的AZ31挤压棒的表面裂纹,用三维有限元模拟了其挤压过程,并进行了实验的验证.研究表明:与锥角模具相比,流线模产生死区的倾向大大降低.由于表面附加拉伸应力的降低,使用流线模避免了表面裂纹的产生,而锥模将使挤压过程裂纹的形成趋向增加.结果表明,锥角模将导致连续的裂纹.采用流线模大约能够减少15t的挤压力.用DeformTM-3D模拟得到的理论结果和实验结果吻合.
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