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采用固相剪切碾磨方法成功制备了聚氯乙烯(PVC)-高岭土复合粉体,实现了高岭土的片层剥离和在PVC基体中的纳米分散及对PVC的同步增强增韧。通过X射线衍射(XRD)、扫描电镜(SEM)和透射电镜(TEM)表征了PVC-高岭土纳米复合材料的结构,研究了其力学性能。结果表明,30次碾磨,高岭土的特征衍射峰几乎消失,高岭土以约30 nm片层厚度均匀分散于PVC基体,径厚比超过10。与简单填充复合方法相比,固相剪切碾磨技术制备的PVC/高岭土纳米复合材料的力学性能有较大提高。在高岭土质量分数为4%时,断裂伸长率由87.3%提高到274.6%,提高了214.7%;拉伸强度由47.7 MPa提高到54.0 MPa。

Solid state shear compounding technology(S3C) based on pan-milling is an effective method to prepare polymer/layered mineral composites with nano intercalating structure.The PVC/ kaolin nanocomposites were successfully prepared by S3C at ambient temperature The structure and properties of PVC/Kaolin nanocomposites prepared were investigated by XRD,SEM,TEM and mechanical tests.The results show that the mechanical properties of PVC/Kaolin nanocomposites prepared through S3C based on pan-milling 30 cycles are remarkably improved compared with conventional filled composites.The elongation of PVC / Kaolin nanocomposites with 4% Kaolin is 274.6%,tensile strength is 54.0 MPa,at the same time,the notched impact strength is 4.9 kJ/m2.S3C realizes synchronously pulverizing,dispersion and compounding of PVC with kaolin through 25 ~30 cycles pan milling.The strip flake of Kaolin particles with thickness less than 30 nanometer and the aspect ratio of 10 times disperses homogeneously in the PVC matrix.

参考文献

[1] A.S.Argon;R.E.Cohen .Toughenability of polymers[J].Polymer: The International Journal for the Science and Technology of Polymers,2003(19):6013-6032.
[2] 王仕财,朱春凤.聚氨酯-纳米CaCO3/PVC复合材料力学性能[J].复合材料学报,2009(03):45-49.
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