欢迎登录材料期刊网

材料期刊网

高级检索

综述了钛合金塑性成形关键技术的发展状况.重点介绍了成形与微观组织演化的研究与发展.在成形方面,主要讨论了省力成形技术在钛合金大型复杂构件成形中的应用,并给出了相关的实例,如钛合金构件的等温成形、连续/间断局部加载成形等;讨论了精确成形技术中的回弹控制与工艺优化等关键问题;在缺陷控制技术方面,主要讨论了如何控制裂纹出现及充填不满等问题;在微观组织演化方面,首先讨论了微观组织的演化机制,如织构与组织形态的演化;其次,讨论了微观组织演化的几种数值建模方法,如内变量法、晶体塑性理论及元胞自动机模型.最后,提出了钛合金构件塑性成形技术领域目前存在的问题与挑战.

Development of key technologies in plastic forming of titanium alloys is reviewed, focusing on two essentially important aspects, that is, shape forming and microstructure control. Force-saving plastic forming technologies for shape forming are discussed on their applications in manufacturing large-scale complex-shaped titanium components. Some samples of isothermal forming and continuous/intermittent local loading forming of titanium components are presented and discussed. Moreover, springback control and preform optimization are discussed as the important aspects of precision forming technology, and fracture control and underfill control approaches are discussed as aspects of defects control technology as well. In review of microstructure control technologies, mechanism and rules of microstructure evolution, for instance, the evolutions of texture and morphology, are discussed at first, and then several representative numerical modeling approaches, such as internal variables modeling, crystal plasticity modeling and cellular automata modeling, are discussed. In the end, trends, challenges and developments in plastic forming of titanium alloy are presented.

参考文献

[1] YANG He,FAN XiaoGuang,SUN ZhiChao,GUO LiangGang,ZHAN Mei.Recent developments in plastic forming technology of titanium alloys[J].中国科学:技术科学(英文版),2011(02):490-501.
[2] Rusz S;Sinczak J;Lapkowski W .Isothermal Plastic Forming of High-Carbon Steel[J].Mate Sci En A,1997,234 -236:430-433.
[3] D.B. Shan;W.C. Xu;Y. Lu .Study on precision forging technology for a complex-shaped light alloy forging[J].Journal of Materials Processing Technology,2004(1/3):289-293.
[4] Shi K;Shan D B;Xu W C et al.Near Net Shape Forming of a Titanium Alloy Impeller[J].Journal of Materials Processing Technology,2007,187-188:582-585.
[5] He Yang;Mei Zhan;Yuli Liu .A 3D rigid-viscoplastic FEM simulation of the isothermal precision forging of a blade with a damper platform[J].Journal of Materials Processing Technology,2002(1):45-50.
[6] Yang H;Wang M;Guo LG;Sun ZC .3D coupled thermo-mechanical FE modeling of blank size effects on the uniformity of strain and temperature distributions during hot rolling of titanium alloy large rings[J].Computational Materials Science,2008(2):611-621.
[7] Yang D Y;Kim K H;Hawkyard J B .Simulation of T-Section Profile Ring Rolling by the 3-D Rigid-Plastic Finite Element Method[J].International Journal of Mechanical Sciences,1991,33(07):541-550.
[8] Li L Y;Yang H;Guo L G et al.Research on Interactive Influence of Parameters on T-Shaped Cold Ring Rolling by 3d-FE Numerical Simulation[J].Journal of Mechanical Science and Technology,2007,21(10):1541-1547.
[9] Lin Hua;Dong-Sheng Qian;Li-Bo Pan .Deformation behaviors and conditions in L-section profile cold ring rolling[J].Journal of Materials Processing Technology,2009(11):5087-5096.
[10] L.G. Guo;H. Yang;M. Zhan .Simulation for Guide Roll in 3D-FE Analysis of Cold Ring Rolling[J].Materials Science Forum,2004(0):760-764.
[11] Guo L G;Yang H;Zhan M .Research on Plastic Deformation Behaviour in Cold Ring Rolling by FEM Numerical Simulation[J].Modelling and Simulation in Materials Science and Engineering,2005,13(07):1029-1046.
[12] Lanyun Li;He Yang;Lianggang Guo;Zhichao Sun .A control method of guide rolls in 3D-FE simulation of ring rolling[J].Journal of Materials Processing Technology,2008(1/3):99-110.
[13] M. Wang;H. Yang;Z. C. Sun;L. G. Guo .Analysis of coupled mechanical and thermal behaviors in hot rolling of large rings of titanium alloy using 3D dynamic explicit FEM[J].Journal of Materials Processing Technology,2009(7):3384-3395.
[14] L.G. Guo;H.Yang .Key technologies for 3D-FE modeling of radial-axial ring rolling process[J].Materials Science Forum,2008(1):367-372.
[15] 毛柏平,汪发春,赵云豪,沈健.钛合金旋压性能的试验研究[J].稀有金属,2004(01):271-273.
[16] Reimund N;Lothar W M;Thorsten H.Manufacture of a β-Titanium Hollow Shaft by Incremental Forming[J].Production Engineering,2010
[17] 李虎,詹梅,杨合,陈岗,黄亮.钛合金薄壁壳体强旋热力耦合有限元分析[J].机械工程学报,2008(06):187-193.
[18] Shan D B;Yang G P;Xu W C.Deformation History and the Resultant Microstructure and Texture in Backward Tub Spinning of Ti-6Al-2Zr-1Mo-1V[J].Journal of Materials Processing Technology,2009(209):5713-5719.
[19] 杨国平,徐文臣,陈宇,单德彬,康达昌,吕炎.筒形件强旋变形流动规律研究[J].塑性工程学报,2008(06):48-52.
[20] Wu Y J;Yang H;Sun Z C et al.Simulation on Influence of Local Loading Conditions on Material Flow During Rib-Web Components Forming[J].China Mechanical Engineering,2006,17(Special):12-15.
[21] Li Z Y;Yang H;Sun Z C et al.Research on Marco-Microcosmic Deforming in Isothermal Local Loading Transition Region for Large-Scale Complex Integral Components of TA15 Titanium alloy[J].Rare Metal Materials and Engineering,2008,37(09):1516-1521.
[22] D. W. Zhang;H. Yang;Z. C. Sun .Analysis of local loading forming for titanium-alloy T-shaped components using slab method[J].Journal of Materials Processing Technology,2010(2):258-266.
[23] Sun Z C;Yang H .Mechanism of Unequal Deformation During Large-Scale Complex Integral Component Isothermal Local Loading Forming[J].Steel Researeh International,2008,79(Special Edition 1):601-608.
[24] 孙念光,杨合,孙志超.大型钛合金隔框等温闭式模锻成形工艺优化[J].稀有金属材料与工程,2009(07):1296-1300.
[25] He D H;Li D S;Li X Q et al.Optimization on Springback Reduction in Cold Stretch Forming of Titanium-Alloy Aircraft Skin[J].Transactions of Nonferrous Metals Society of China,2010,20:2350-2357.
[26] Z.Q. Jiang;H. Yang;M. Zhan;X.D. Xu;G.J. Li .Coupling effects of material properties and the bending angle on the springback angle of a titanium alloy tube during numerically controlled bending[J].Materials & design,2010(4):2001-2010.
[27] F. Toussaint;L. Tabourot;F. Ducher .Experimental and numerical analysis of the forming process of a CP titanium scoliotic instrumentation[J].Journal of Materials Processing Technology,2008(1-3):10-16.
[28] Adamus, J.;Lacki, P. .Forming of the titanium elements by bending[J].Computational Materials Science,2011(4):1305-1309.
[29] Tomg C;Huang C;Chang H M.Springback Analysis of Ti6A1-4V in Hydro-Forming Process for Aerospace Sheet Metal Parts[J].Steel Researeh International,2008(Special Issue 1):288-292.
[30] FAHRETTIN OZTURK;REMZI ECMEL ECE;NAKI POLAT;ARIF KOKSAL .Effect of Warm Temperature on Springback Compensation of Titanium Sheet[J].Materials and Manufacturing Processes,2010(7/9):1021-1024.
[31] Gao Tao;Yang He;Liu Yuli .Influence of dynamic boundary conditions on preform design for deformation uniformity in backward simulation[J].Journal of Materials Processing Technology,2008(1-3):255-260.
[32] GAO Tao,YANG He,LIU Yu-li.Backward tracing simulation of precision forging process for blade based on 3D FEM[J].中国有色金属学会会刊(英文版),2006(z1):639-644.
[33] Zhou W J .Initial Billet Optimization and Process Parameters Determination in Preforming of TA 15 Titanium Alloy Large and Complex Components[R].西安:西北工业大学,2010.
[34] H. Ou;C.G. Armstrong .Evaluating the effect of press and die elasticity in forging of aerofoil sections using finite element simulation[J].Finite elements in analysis & design,2006(10):856-867.
[35] H. Ou;C. G. Armstrong;M. A. Price .Die shape optimisation in forging of aerofoil sections[J].Journal of Materials Processing Technology,2003(1/3):21-27.
[36] H. Ou;C. G. Armstrong .Die shape compensation in hot forging of titanium aerofoil sections[J].Journal of Materials Processing Technology,2002(0):347-352.
[37] Z. Q. Jiang;H. Yang;M. Zhan;Y. B. Yue;J. Liu;X. D. Xu;G. J. Li .Establishment of a 3D FE model for the bending of a titanium alloy tube[J].International Journal of Mechanical Sciences,2010(9):1115-1124.
[38] Hussain G;Gao L;Zhang Z Y .Formability Evaluation of a Pure Titanium Sheet in Cold Increment Forming Process[J].International Journal of Advanced Manufacturing Technology,2008,37:920-926.
[39] He D H;Li D S;Li X Q et al.Optimization on Springback Reduction in Cold Stretch Forming of Titanium-Alloy Aircraft Skin[J].Transactions of Nonferrous Metals Society of China,2010,20:2350-2357.
[40] Shan D B;Tong W Z;Xu Y et al.Effects of Plastic Deformation Inhomogeneity on Process of Cold Power Spinning of Ti-15 -3[J].The Chinese Journal of Nonferrous Metals,2000,10(06):887-890.
[41] ShiK;ShanDB;XuWC et al.Near Net Shape Forming of a Titanium Alloy Impeller[J].Journal of Materials Processing Technology,2007,187-188:582-585.
[42] 孙念光,杨合,孙志超.大型钛合金隔框等温闭式模锻成形工艺优化[J].稀有金属材料与工程,2009(07):1296-1300.
[43] Z. C. Sun;H. Yang .FORMING QUALITY OF TITANIUM ALLOY LARGE- SCALE INTEGRAL COMPONENTS ISOTHERMAL LOCAL LOADING[J].Arabian journal for science and engineering, Section C. Theme issues,2009(1C):35-45.
[44] Leyens C;Peters M.Titanium and Titanium Alloys[M].Weinheim:Wiley-VCH,2003
[45] Bache M R;Evans W J .Impact of Texture on Mechanical Properties in an Advanced Titanium Alloy[J].Materials Science and Engineering A:Structural Materials Properties Microstructure and Processing,2001,319 -321:409-414.
[46] M. T. Whittaker;W. J. Evans;R. Lancaster;W. Harrison;P. S. Webster .The effect of microstructure and texture on mechanical properties of Ti6-4[J].International Journal of Fatigue,2009(11/12):2022-2030.
[47] W.J. Evans;J.P. Jones;M.T. Whittaker .Texture effects under tension and torsion loading conditions in titanium alloys[J].International Journal of Fatigue,2005(10/12):1244-1250.
[48] Germain L;Gey N;Humbert M;Bocher P;Jahazi M .Analysis of sharp microtexture heterogeneities in a bimodal IMI 834 billet[J].Acta materialia,2005(13):3535-3543.
[49] L. Germain;N. Gey;M. Humbert .Texture heterogeneities induced by subtransus processing of near alpha titanium alloys[J].Acta Materialia,2008(16):4298-4308.
[50] Zhipeng Zeng;Yanshu Zhang;Stefan Jonsson .Microstructure and texture evolution of commercial pure titanium deformed at elevated temperatures[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2009(0):83-90.
[51] S.L. Raghunathan;R.J. Dashwood;M. Jackson;S.C. Vogel;D. Dye .The evolution of microtexture and macrotexture during subtransus forging of Ti–10V–2Fe–3Al[J].Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing,2008(1/2):8-15.
[52] Bozzolo N;Dewobroto N;Grosdidier T;Wagner E .Texture evolution during grain growth in recrystallized commercially pure titanium[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2005(1/2):346-355.
[53] F. Wagner;N. Bozzolo;O. Van Landuyt .Evolution of recrystallisation texture and microstructure in low alloyed titanium sheets[J].Acta materialia,2002(5):1245-1259.
[54] Sander, B;Raabe, D .Texture inhomogeneity in a Ti-Nb-based beta-titanium alloy after warm rolling and recrystallization[J].Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing,2008(1/2):236-247.
[55] Luo, J;Li, MQ;Yu, WX;Li, H .Effect of the strain on processing maps of titanium alloys in isothermal compression[J].Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing,2009(1/2):90-98.
[56] N.G. Jones;R.J. Dashwood;D. Dye .Thermomechanical processing of Ti-5Al-5Mo-5V-3Cr[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2008(1/2):369-377.
[57] Zong YY;Shan DB;Lu Y .Microstructural evolution of a Ti-4.5Al-3Mo-1V alloy during hot working[J].Journal of Materials Science,2006(12):3753-3760.
[58] Kaixuan Wang;Weidong Zeng;Yongqing Zhao;Yunjin Lai;Yigang Zhou .Dynamic globularization kinetics during hot working of Ti-17 alloy with initial lamellar microstructure[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2010(10/11):2559-2566.
[59] Zhou YG;Zeng WD;Yu HQ .An investigation of a new near-beta forging process for titanium alloys and its application in aviation components[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2005(1/2):204-212.
[60] Fan, X.G.;Yang, H.;Sun, Z.C.;Zhang, D.W. .Effect of deformation inhomogeneity on the microstructure and mechanical properties of large-scale rib-web component of titanium alloy under local loading forming[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2010(21/22):5391-5399.
[61] Constitutive model for high temperature deformation of titanium alloys using internal state variables[J].Mechanics of materials,2010(2):157.
[62] Xiaoli Li,Miaoquan Li.A set of microstructure-based constitutive equations in hot forming of a titanium alloy[J].北京科技大学学报(英文版),2006(05):435-441.
[63] Z.C. Sun;H. Yang;G.J. Han;X.G. Fan .A numerical model based on internal-state-variable method for the microstructure evolution during hot-working process of TA15 titanium alloy[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2010(15):3464-3471.
[64] Li HW;Yang H;Sun ZC .A robust integration algorithm for implementing rate dependent crystal plasticity into explicit finite element method[J].International Journal of Plasticity,2008(2):267-288.
[65] McGinty RD;McDowell DL .A semi-implicit integration scheme for rate independent finite crystal plasticity[J].International Journal of Plasticity,2006(6):996-1025.
[66] Kalidindi S R;Anand L .An Approximate Procedure for Predicting the Evolution of Crystallographic Texture in Bulk Deformation Processing of fcc Metals[J].International Journal of Mechanical Sciences,1992,34(04):309-329.
[67] Cuitifo A M;Ortiz M.Computational Modelling of Single Crystals[J].Modelling and Simulation in Materials Science and Engineering,1992(01):225-263.
[68] Gorti Sarma;Thomas Zacharia .Integration algorithm for modeling the elasto- viscoplastic response of polycrystalline materials[J].Journal of the Mechanics and Physics of Solids,1999(6):1219-1238.
[69] McGinty R D .Crystallographic Multiscale Representation of Polycrystalline Inelasticity[D].Atlanta GA:Georgia Institute of Technology,2004.
[70] Raphanel JL;Ravichandran G;Leroy YM .Three-dimensional rate-dependent crystal plasticity based on Runge-Kutta algorithms for update and consistent linearization[J].International Journal of Solids and Structures,2004(22/23):5995-6021.
[71] LI Hong-wei,YANG He,SUN Zhi-chao.Explicit incremental-update algorithm for modeling crystal elasto-viscoplastic response in finite element simulation[J].中国有色金属学会会刊(英文版),2006(z1):624-630.
[72] Houtte P V .Simulation of the Rolling and Shear Texture of Brass by the Taylor Theory Adapted for Mechanical Twinning[J].Acta Metallurgica Et Materialia,1978,26:591-604.
[73] Tome C N R;Lebensohn A;Kocks U F .A Model for Texture Development Dominated by Deformation Twinning:Application to Zirconium Alloys[J].Acta Metallurgica Et Materialia,1991,39:2667-2680.
[74] Kalidindi SR. .Incorporation of deformation twinning in crystal plasticity models[J].Journal of the Mechanics and Physics of Solids,1998(2):267-290.
[75] Roters F;Eisenlohr P;Hantcherli L et al.Overview of Constitutive Laws,Kinematics,Homogeneous and Multiscale Methods in Crystal Plasticity Finite-Element Modeling:Theory,Experiments,Applications[J].Acta Materialia,2010,58:1152-1211.
[76] Ding R;Guo Z X .Microstructural Evolution ofa Ti-6A1-4V Alloy during Phase Processing:Experimental and Simulative Investigations[J].Materials Science and Technology,2004,A365:172-179.
[77] Ding R;Guo Z X .Coupled Quantitative Simulation of Microstructure Evolution and Plastic Flow during Dynamic Recrystallization[J].Acta Materialia,2001,49:3163-3175.
[78] Ding R;Guo Z X .Microstructural Modeling of Dynamic Recrystallization Using an Extended Cellular Automaton Approach[J].Computational Materials Science,2002,23:209-218.
[79] Y.B. Chun;S.L. Semiatin;S.K. Hwang .Monte Carlo modeling of microstructure evolution during the static recrystallization of cold-rolled, commercial-purity titanium[J].Acta materialia,2006(14):3673-3689.
[80] Raabe D.;Becker RC. .Coupling of a crystal plasticity finite-element model with a probabilistic cellular automaton for simulating primary static recrystallization in aluminium[J].Modelling and simulation in materials science and engineering,2000(4):445-462.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%