以羰基铁粉和羰基镍粉为原料,采用金属注射成形(MIM)工艺制备Fe-50%Ni软磁合金.通过对不同工艺条件下试样的杂质含量、密度、金相组织和磁性能的分析,研究显微结构和杂质对磁性能的影响.结果表明:孔隙是影响MIM Fe-50%Ni饱和磁感应强度的主要因素,孔隙、杂质和晶粒尺寸是影响磁导率和矫顽力的因素;最大磁导率、初始磁导率和矫顽力之间存在一定的联系,矫顽力可以作为最大磁导率和初始磁导率的参考依据.通过对比分析孔隙度、杂质含量和晶粒尺寸对矫顽力的影响规律,发现晶粒尺寸是影响MIM Fe-50%Ni合金矫顽力的主要因素.
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