A new spheroidizing process of ultra-high carbon steel (UHCS) containing C 1.55%, Cr 1.45%, and Al 1.5% in mass percent has been proposed. The effect of processing parameters on the microstructure was analyzed. The UHCS produced by this new process has a microstructure with recrystallized ferrite matrix and fine and uniform carbide particles. After this spheroidizing, the UHCS exhibits good mechanical properties at ambient temperature, for example σb=1 100 MPa, σs=915 MPa, δ=8% and high ratio of σs/σb.
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