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Component Evaporation of Ti-15-3 Melt during ISM Processing

Yanqing SU , Jingjie GUO , HongSheng DING , Songqing LIU , Yuan LIU , GuiZhong LIU , Jun JIA

材料科学技术(英)

How to control melt composition is the key for getting high quality alloy melt. The paper made the following efforts: (1) The activity coefficients in Ti-15-3 melt have been calculated. (2) Taking advantage of the activity coefficients, the evaporation losses of components in Ti-15-3 melt during ISM process have been studied. The calculated results show that there is a critical vacuum degree (about 1.33 Pa) during melting process.

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Physical Simulation of Mold-Filling Processing of Thin-Walled Castings under Traveling Magnetic Field

Yanqing SU , Tiejun ZHANG , Jingjie GUO , Hongsheng DING , Weisheng BI , Jun JIA , Hengzhi FU

材料科学技术(英)

Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.

关键词: Traveling magnetic field , null , null , null

Research on the Ti-48Al-2Cr-2Nb automobile exhaust valve formed in permanent mold during centrifugal casting process

Wenbin SHENG , Dong LI , Rui YANG , Yuyin LIU , Jingjie GUO , Jun JIA

材料科学技术(英)

Ti-48Al-2Cr-2Nb automobile exhaust valves were formed with permanent mold centrifugal cast method and their surface layer structure, microstructure, elements distribution and mechanical properties were analyzed by SEM, XRD and EMPA etc. Furthermore, the HIPped valves were tested on 483Q diesel engine. Results showed that the element distribution of TiAl based alloy exhaust valves was uniform and their microstructure was refined. The typical mechanical properties of HiPped exhaust valves were sigma (b)=670 MPa, sigma (0.2)=527.5 MPa and delta =3%. Engine test showed that the valves had excellent airtightness and wear resistance properties and satisfied the requirements of engine successfully.

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Effect of Processing Parameters on Microstructures of Melt-Spun Al-In Immiscible Alloys

Yuan LIU , Jingjie GUO , Yanqing SU , Hongsheng DING , Jun JIA

材料科学技术(英)

Melt spinning rapid solidification technique was employed to fabricate homogeneous Al-In immiscible alloys and their final microstructures and morphologies were investigated. There existed a transition of columnar Al grain®equiaxed grain for the thicker ribbon, butonly columnar Al grain for the thinner ribbon throughout the thickness. In the columnar grain field, most of the fine In particles was distributed within the cells, but a minority of bigger In particles or short rods was perpendicularly distributed at the grain boundaries. In the equiaxed grain field, the fine In particles were located in Al grains and coarser particles were situated at the boundaries. The average particle size increased with increasing distance from the chilled surface throughout the ribbon. At the same wheel speed (same cooling rate), the average particle size increased with raising In content. At the same composition condition, the average particle size decreased with increasing wheel speed and/or decreasing ejection temperature.

关键词: Al-In immiscible alloy , null , null

Formation Mechanism of Microstructure of Melt Spun Al-In Immiscible Alloys

Yuan LIU , Yanxiang LI , Jingjie GUO , Jun JIA

材料科学技术(英)

Immiscible alloys are attractive for their valuable physical and mechanical properties. In this paper, Al-In immiscible alloy is prepared by melt spinning process and its morphological evolution is studied at various indium contents. The results show that the morphologies of the matrix phase depend on the indium content. Different morphologies lead to different distribution of the second phase particles. Due to a particular solidification mechanism of immiscible alloys, even under the melt spinning rapid solidification condition, it is still impossible to produce homogeneous Al-In hypomonotectic alloy ribbons. But for Al-In hypermonotectic alloys, there is almost no segregation of the second phase throughout the cross section of the ribbons.

关键词: Immiscible alloys , null , null

Critical and Impeding Pressures of Al Evaporation during ISM Processing of NiAl

Guizhong LIU , Jingjie GUO , Yanqing SU , Jingzhe GUO , Jun JIA , Hengzhi FU

材料科学技术(英)

In this paper, the critical pressure pcrit and impeding pressure pimpe of the elemental evaporation were defined and studied based on the calculation of the relationship between the evaporation loss rate Nm and the chamber pressure p during melting of NiAl alloys. When the chamber pressure is lower than pcrit or higher than pimpe, Nm tends to be the maximum or minimum value and remains almost unchanged. However, declines sharply with the increase of the chamber pressure when pcrit

关键词: ISM process , null , null , null

Forming mechanism of gaseous defect in Ti-48Al-2Cr-2Nb exhaust valves formed with permanent mold centrifugal casting method

Wenbin SHENG , Jingjie GUO , Yanqing SU , Hongsheng DING , Jun JIA

材料科学技术(英)

A method combining theoretical analysis with experiment is adopted and the flowing process of Ti-48Al-2Cr-2Nb alloy melt poured in a permanent mould during the centrifugal casting process has been analyzed. A mathematical model of the filling process is established and the forming mechanism of internal gaseous defect is summarized. The results of calculation show that the melt fills the mould with varying cross-section area and inclined angle. The filling speed of the cross-section is a function of filling time. The cross-section area is directly proportional to the filling speed and the inclined angle is inversely proportional to the filling speed at a given rotating speed of the platform. Both of them changes more obvious near the mould entrance. The gaseous defect can be formed in several ways and the centrifugal field has an important influence on the formation of the defect. In addition, the filling process in centrifugal field has been verified by wax experiments and the theoretical analysis are consistent with experimental results.

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1998 COMPREHENSIVE TABLE OF CONTENTS

中国腐蚀与防护学报

N。1Atmospheric Corrosivlty for Steels………………………………………………… .LIANG Caideng HO[I i。-tat(6)Caustic Stress Corrosion Cr。king of Alloy 800 Part 2.The Effect of Thiosul执e……………………………………… KONG De-sheng YANG Wu ZHAO Guo-zheng HUANG De.ltL。ZHANG Yu。。he CHEN She。g-bac(13)SERS slid E16CttOCh6iniC81 Stlldy Of Illhibit1Oli M6ch&tllsth Of ThlollY68 Oil ITOll ID H....

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提高本钢265 m2冷烧结矿及原料检验代表性的实践

李凤娟 , 吕国光

金属世界 doi:10.3969/j.issn.1000-6826.2014.04.14

通过对烧结配料所需原料及对冷烧结矿成品检验采制样方法的分析,找出影响检验结果真实性的因素,采取有效的改进措施,使本钢原料厂一次配料、本钢炼铁厂265 m2烧结二次配料及265 m2烧结系统各项稳定率有了很大的提高,烧结矿实物质量和各项技术质量指标有了很大的进步,保证了高炉的稳定顺行。
  提高本钢265 m2冷烧结矿及原料检验代表性的实践
  Practice of Improving the 265 m2 Cold Sinter and Raw Material Inspection Representative
  供稿|
  李凤娟,吕国光/
  LI Feng-juan, LV Guo-guang
  DOI:10.3969/j.issn.1000-6826.2014.04.14
  导读内容
  本钢炼铁厂265 m2烧结机生产所需要的含铁原料比较复杂,一次配料料种较多,且烧结含铁原料是由本钢原料厂二车间供料,原料质量的不稳定,会影响烧结矿质量的提高和新一号高炉的强化及高炉技术指标的改善。本钢质量管理中心驻冷烧检查站加强了对烧结配料所需原料及对冷烧结矿成品检验采制样代表性的研究,采取了一些改进措施,达到了良好的效果。含铁料成分稳定率、烧结矿各项质量和技术指标在稳步地提高。下面,对本钢质量管理中心驻冷烧检查站就提高采样及检验过程的准确性所采取的措施和办法进行说明。
  烧结矿采样是半自动采样,每两小时采样一次,作为一个批次,来代表整个2h烧结矿的成份。

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