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Mathematical Simulation of Burden Distribution in COREX Melter Gasifier by Discrete Element Method

LI Hai-feng , LUO Zhi-guo , ZOU Zong-shu , SUN Jun-jie , HAN Li-hao , DI Zhan-xia

钢铁研究学报(英文版)

COREX process is one of the earliest industrialized smelting reduction ironmaking technology. A numerical simulation model based on discrete element method (DEM) has been developed to analyze the burden distribution in the melter gasifier of COREX process. The DEM considering the collisions between particles can directly reproduce the charging process. The burden trajectory, the location and the burden surface profile are analyzed in melter gasifier with a mixing charging of coal and direct reduction iron (DRI) at the same time. Considering the porosity of packed bed has an important effect on the gas flow distribution of melter gasifier, a method to calculate porosity has been proposed. The distribution of DRI and coal and the porosity in the radial direction are given under different charging patterns, which is necessary to judge the gas flow distribution and provide base data for further researching the melter gasifier for the next work in the future. The research results can be used to guide the operation of adjusting charging and provide important basis for optimizing the charging patterns in order to obtain the reasonable gas distribution.

关键词: COREX melter gasifier , burden distribution , gas distribution , discrete element method

Comparison of Inconel 625 and Inconel 600 in resistance to cavitation erosion and jet impingement erosion

Nuclear Engineering and Design

Liquid droplet erosion (LDE), which often occurs in bellows made of nickel-based alloys, threatens the security operation of the nuclear power plant. As the candidate materials of the bellows, Inconel 600 and Inconel 625 were both tested for resistance to cavitation erosion (CE) and jet impingement erosion (JIE) through vibratory cavitation equipment and a jet apparatus for erosion-corrosion. Cumulative mass loss vs. exposure time was used to evaluate the erosion rate of the two alloys. The surface and cross-sectional morphologies before and after the erosion tests were observed by scanning electron microscopy (SEM), the inclusions were analyzed by an energy dispersive spectroscopy (EDS), and the surface roughness was also measured by surface roughness tester to illustrate the evolution of erosion process. The results show that the cumulative mass loss of CE of Inconel 625 is about 1/6 that of Inconel 600 and the CE incubation period of the Inconel 625 is 4 times as long as that of the Inconel 600. The micro-morphology evolution of CE process illustrates that the twinning and hardness of the Inconel 625 plays a significant role in CE. In addition, the cumulative mass loss of JIE of Inconel 625 is about 2/3 that of Inconel 600 at impacting angle of 90 degrees, and almost equal to that of the Inconel 600 at impacting angle of 30 degrees. Overall, the resistance to CE and JIE of Inconel 625 is much superior to that of Inconel 600. (C) 2010 Elsevier By. All rights reserved.

关键词: stress-corrosion cracking;aluminide intermetallic alloys;high-purity;water;mechanical-properties;crevice corrosion;solid particles;wear;behavior;microstructure;deformation;steam

Cavitation erosion and jet impingement erosion mechanism of cold sprayed Ni-Al(2)O(3) coating

Nuclear Engineering and Design

A composite coating was deposited on Inconel 600 substrate by cold spray method using pure Ni powder (60 wt.%) blended with alpha-Al(2)O(3) (40 wt.%) as feedstock. It is expected to be applied to repair the bellows eroded by the liquid droplet erosion (LDE). Microstructure of the coating was observed using optical microscope (OM) and scanning electron microscopy (SEM). Microhardness of the coating was determined by Vickers hardness tester. Cavitation erosion (CE) experiments were carried out in the distilled water. Jet impingement erosion (JIE) experiments were performed in slurry containing 1 wt.% quartz particle with the flow velocity of 15 m/s at impingement angles of 30 degrees, 60 degrees and 90 degrees, respectively. Cumulative mass loss vs. testing time was used to evaluate the erosion rate of the coating. The erosion mechanism was analyzed by OM, SEM, X-ray diffraction (XRD) and the microhardness measurement. The results show that the composite coating has compact microstructure and relatively high hardness. The resistance to CE of the coating is not as good as that of Inconel 600 substrate due to the weak bonds of the Al(2)O(3) particles. However, the results of the JIE test indicate that the slurry erosion resistance of the coating is better than that of Inconel 600 at the impact angles of 30 degrees and 60 degrees, but not at the normal impact angle. (C) 2011 Elsevier B.V. All rights reserved.

关键词: large powder particles;composite coatings;slurry erosion;kinetic;spray;liquid impact;alloy;microstructure;steels;deposition;resistance

CFRP双剪单钉连接接头强度分析

崔海涛 , 温卫东

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2004.04.011

双剪连接接头是复合材料结构连接设计的主要环节.针对T300/KH304复合材料层合板的双剪连接形式,分析了单钉连接情况下的接头强度,并采用Yamada-Sun准则预测了该层合板结构双剪连接接头的破坏载荷.结果表明:该接头的破坏模式主要呈现为挤压破坏;Yamada-Sun准则可以较好地预测该结构的破坏载荷;所预测的接头的破坏载荷及破坏模式,试验结果与数值分析结果比较一致.

关键词: 复合材料层合板 , 双剪连接接头 , 强度分析 , 有限元法

(1-x)Bi4Ti3O12-xSrBi2Nb2O9铋层状铁电陶瓷结构与性能研究

涂娜 , 江向平 , 李小红 , 傅小龙 , 杨帆

人工晶体学报

采用传统固相法制备了(1-x)Bi4Ti3 O12-xSrBi2 Nb2 O9(BIT-SBN,x=0,0.025,0.050,0.100,0.150,0.200)铋层状无铅压电陶瓷.系统研究了SrBi2 Nb2 O9掺杂对Bi4Ti3 O12基陶瓷物相结构、微观结构以及jie电性能的影响.结果表明:所有陶瓷样品均为单一的铋层状结构;当SBN掺量为0.100时,样品具有最佳的电性能:d33=21 pC/N,相对密度ρ =98.1%,机电耦合系数kp=8.26%,εr=220,介电损耗tanδ =0.29%,剩余极化强度Pr=9.128 μC/cm2,Tc=594℃.同时,SBN的引入增强了样品的抗老化性和热稳定性.

关键词: Bi4Ti3O12 , SrBi2Nb2O9 , 铋层状 , 铁电陶瓷 , 介电性能

高压下合成气层流火焰传播特性的实验研究

周镇 , 艾育华 , 孔文俊

工程热物理学报

本文利用双腔泄压式定压燃烧弹,研究了高压下典型IGCC合成气的层流火焰传播特性,得到了不同压力(0.1~1 MPa)和不同当量比下(0.6~3.0)合成气的层流火焰传播速度和Markstein长度.实验结果表明,层流火焰传播速度随当量比先增加后减少,随压力的增加而减小.Davis和Sun机理能较好地预测高压下合成气层流火焰的传播速度.Markstein长度随当量比的增加而增加,随压力的增加而减小.

关键词: 合成气 , 球形火焰 , 层流火焰传播速度 , Markstein长度

层流冷却过程低碳钢相变模型的适用性分析

程杰锋 , 唐广波 , 刘正东

钢铁研究学报

选取了现有典型的C-Mn钢相变过程的物理冶金模型,包括5组孕育期模型、7组相变动力学方程模型、5组相变后铁素体晶粒尺寸模型.利用自行开发的组织性能预报系统软件模拟计算了在3组实际冷却工艺条件下各模型的奥氏体转变过程,并对各模型进行了评价.结果表明,对于所设定的成分和工艺条件,适用性较好的孕育期模型是Kwon所提出的模型;适用性较好的动力学方程模型是Liu、Donnay和Sun所提出的模型;适用性较好的铁索体晶粒尺寸模型是Hodgson所提出的模型.

关键词: 孕育期 , 相变 , 适用性分析

拉压性能不同纤维增强复合材料的非线性本构模型

朱亮 , 肖毅

复合材料学报

为满足在工程应用中对建立拉压性能不同纤维增强复合材料的非线性本构理论的需要,考虑静水压影响的Drucker-Prager屈服准则与各向异性的Hill屈服准则相结合,提出了广义Hill屈服准则,并推广到Sun-Chen的单参数塑性模型中,建立了考虑拉压异性复合材料的非线性统一本构方程.实验验证结果表明,运用本文中所建立的本构模型能够很好地描述碳纤维/环氧(IM600/Q133)复合材料在偏轴拉伸和压缩载荷作用下的非线性响应.

关键词: 单向复合材料 , 非线性响应 , 不同屈服强度 , 本构方程 , 偏轴拉伸-压缩载荷

玻璃GRIN光学元件光学性质计算模型的适用性

郝寅雷

无机材料学报 doi:10.3321/j.issn:1000-324X.2003.02.007

建立在均匀、无应力状态基础上的玻璃性质计算模型,在用于离子交换法制备的GRIN光学元件的折射率变化值(ΔN)计算时与实验结果有一定的偏差.本文对HSD(Higgins,Sun和Davis)模型和干福熹模型进行了比较,结果表明,干福熹模型用于低应力光学元件的计算时计算结果与实验值偏差较小,但对高应力GRIN光学元件的ΔN计算偏差很大;HSD模型在计算过程中分别考虑了玻璃组分的极化率因素和体积因素对其折射率的影响,在用于高应力GRIN光学元件ΔN计算时具有更强的适用性.

关键词: 梯度折射率 , 离子交换 , 玻璃 , 模型

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