WEI Min-xian
,
WANG Shu-qi
,
WANG Lan
,
CUI Xiang-hong
,
CHEN Kang-min
钢铁研究学报(英文版)
Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50-300 N at 400 ℃ by a pin-on-disc high-temperature wear machine. The effect of heat treatment process on wear resistance was systematically studied in order to select heat treatment processes of the steel with high wear resistance. The morphology, structure and composition were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS); wear mechanism was also discussed. Tribo-oxide layer was found to form on worn surfaces to reduce wear under low loads, but appear inside the matrix to increase wear under high loads. The tribo-oxides were mainly consisted of Fe3O4 and Fe2O3, FeO only appeared under a high load. Oxidative mild wear, transition of mild-severe wear in oxidative wear and extrusive wear took turns to operate with increasing the load. The wear resistance strongly depended on the selection of heat treatment processes or microstructures. It was found that bainite presented a better wear resistance than martensite plus bainite duplex structure, martensite structure was of the poorest wear resistance. The wear resistance increased with increasing austenizing temperature in the range of 920 to 1120 ℃, then decreased at up to 1220 ℃. As for tempering temperature and microstructure, the wear resistance increased in following order: 700 ℃ (tempered sorbite), 200 ℃ (tempered martensite), 440 to 650 ℃ (tempered troostite). An appropriate combination of hardness, toughness, microstructural thermal stability was required for a good wear resistance in high-temperature wear. The optimized heat treatment process was suggested for the cast hot-forging steel to be austenized at 1020 to 1120 ℃, quenched in oil, then tempered at 440 to 650 ℃ for 2 h.
关键词:
cast hot-forging die steel
,
heat treatment process
,
high-temperature wear mechanism
,
wear behavior
,
microstructure
WEI Min-xian
,
WANG Shu-qi
,
WANG Lan
,
CHEN Kang-min
钢铁研究学报(英文版)
Elevated-temperature wear tests under atmospheric conditions at 400 ℃ were performed for a hot working die steel H21 on a pin-on-disk wear tester. The phase and morphology of worn surfaces were examined using XRD and SEM, and the relation of wear resistance to tempered microstructures was studied for H21 steel. XRD patterns exhibit that oxidative wear is a predominated wear mechanism with Fe3O4 and Fe2O3 on worn surfaces. It is found that with increasing normal load, obvious plastic deformation of substrate appears on worn surfaces. Microstructures start to affect apparently wear resistance of the steel with an increase of load. Under loads of 50-100 N, wear losses of steel retain low values and relatively approach for steels with various microstructures. As loads are increased to 150-200 N, wear losses of steel start to increase obviously and present apparent difference for steel with various microstructures. Wear resistance is found to increase in the sequence as follows: tempered sorbite, tempered martensite, tempered troostite without secondary hardening and tempered troostite with secondary hardening or upcoming one. Higher strength and microstructural stability are required for steels with excellent wear resistance.
关键词:
steel
,
heat treatment
,
microstructure
,
wear
,
wear resistance
黄爱华
,
金鸣林
,
李和兴
,
房永征
材料导报
试验是以2种含不同QI的煤沥青为原料,采用变径反应管进行热转化反应制备有序性中间相的研究.试验采用偏光显微镜和扫描电镜(SEM)观察了原料各反应阶段的微观结构,考察了QI对热转化过程中中间相有序生长的影响,分析了热转化过程中软化点及族组分的变化.结果表明:少量的喹啉不溶物含量不会阻碍中间相有序的发展.高QI(2.03%)原料易生成镶嵌结构的中间相体,高温处理后样品呈轴状、短纤维、层片松散的石墨化焦结构;含低QI(0.11%)的原料能生成较好的、大区域的中间相体,域结构的中间相体在外力导向和内部裂解气流的作用下容易生成有序的半焦,高温处理后呈大区域、片层紧密、有序性强的细纤维焦结构.同时研究发现,在热转化过程中可通过测定软化点(SP)和TI含量来确定中间相转化程度.软化点约低于250℃、TI为75%左右时为初始中间相区域体形成阶段、半焦生成的前期.
关键词:
煤沥青
,
热转化反应
,
喹啉不溶物
,
中间相
刘守平
,
周上祺
,
王佳眉
,
任勤
腐蚀科学与防护技术
用金相显微镜、扫描电镜、X射线衍射仪和X射线能谱仪对天然气井油管悬挂器腐蚀失效进行了检测分析，并对天然气井油管悬挂器用35CrMo钢进行了盐雾试验，结果表明，天然气中的水和CO2是引起腐蚀的主要介质，腐蚀产物主要是FeCO3，高速天然气冲刷和钢中的非金属夹杂加剧了腐蚀的速度.
CORROSION FAILURE ANALYSIS OF AN OIL TUBE USED IN NATURAL GAS WELL
LIU Shou-ping,ZHOU Shang-qi,WANG Jia-mei,REN Qin
Chongqing University
A failed oil tube used in natural gas well was examined by optical microscope,scanning electron microscope ,X-ray diffractometer and X-ray spectrometer.Corrosion behavior of 35CrMo steel samples of the oil tube were investigated by means of salt spray tests in the laboratory.The results show that CO2 and H2O are primary factors in the corrosion of oil tube.The corrosion product is FeCO3,non-metallic inclusions in the steel and erosion of natural gas fluid played an important role in accelerating the corrosion.
oil tube;
natural gas well；
35CrMo steel；
failure analysis；
corrosion
关键词:
悬挂器
,
null
,
null
,
null
Journal of Materials Research
The morphology of the dark and bright regions observed by transmission electron microscopy for the Zr(64.13)Cu(15.75)Ni(10.12)Al(10) bulk metallic glass strongly depends on the ion beam parameters used for ion milling. This indicates that the ion beam could introduce surface fluctuation to metallic glasses during ion milling.
关键词:
room-temperature
刘小红
,
王成扬
,
陈明鸣
,
于宝军
材料导报
以软化点相近的高软化点各向同性沥青和各向异性沥青为原料,经溶剂萃取分离出喹啉不溶物(QI),采用偏光显微镜、扫描电镜、元素组成分析、碘吸附测试和X射线衍射分析,对各向异性沥青的光学织构、QI的形貌及其微观结构进行了分析.结果表明,不同原料来源的各向异性沥青会表现出不同的光学各向异性.对高软化点沥青QI的分析表明,虽然母体沥青的软化点相近,但是具有不同光学各向性的沥青分离出的QI在形貌和微观结构上有较大的差异,各向异性沥青QI的分子交联度、芳香度和缩合度均比各向同性沥青QI小,但是平面分子结构更规整,有序度更高.同时发现,当沥青为各向同性时,母体沥青的分子有序度不如QI高,但当沥青为各向异性时,母体沥青的有序度却高于QI.
关键词:
各向同性
,
各向异性
,
高软化点
,
喹啉不溶物
张鸿冰
,
倪乐民
,
徐祖耀
金属学报
经 LFG(ΔG~(γ→a))-Mogutnov(ΔG_(Fe)~(γ→a))、徐祖耀(Shu-A)(ΔG~(γ→a))-Orr-Chipman(ΔG_(Fe)~(γ→a))、徐祖耀(Shu-B)(ΔG~(γ→a))-Orr-Chipman(ΔG_(Fe)~(γ→a))组合,均可算得 Fe-Mn-C 合金的 Ms 温度且与实验值十分符合.所得结果经数学处理,得 Fe-Mn-C 系 Ms 与成分的关系为:Ms(K)=817.4-7513.4xc-4141.9x_(Mn)-32083.5x_Cx_(Mn)(LFG)Ms(K)=829.9-7580.5x_C-4166.0x_(Mn)-15727.8x_Cx_(Mn)(SHU-A)Ms(K)=829.2-7276.1x_C-2915.4x_(Mn)-43825.7x_Cx_(Mn)(SHU-B)其线性相关系数均大于0.992.C 和 Mn 浓度均使合金的 Ms 线性地降低,而碳的作用几乎是Mn 的两倍.处理中引入了合金元素交互作用项(x_Cx_(Mn)),表明 C,Mn 相互加剧对 Ms 的影响。随含 C,Mn 量的增加,相变驱动力均单调地增加,而不存在奇异点.Ms 和相变驱动力的计算值均依赖于ΔG_(Fe)~(γ→a)项.
关键词:
许斌
,
李铁虎
复合材料学报
doi:10.3321/j.issn:1000-3851.2003.02.013
根据原生QI杂质由微米级炭粒构成的特性,采用溶剂絮凝法对煤焦油进行了净化处理,以净化煤焦油为原料制备了低QI含量的高性能浸渍剂沥青,对比研究了高性能浸渍剂沥青的流变性能和渗透性能.结果证实:高性能浸渍剂沥青极大地改善了浸渍效果,并且使炭/炭复合材料的力学性能显著提高.
关键词:
炭/炭复合材料
,
浸渍剂沥青
,
原生QI杂质
,
粘度
,
渗透性
,
性能
