Yanqing SU
,
Jingjie GUO
,
HongSheng DING
,
Songqing LIU
,
Yuan LIU
,
GuiZhong LIU
,
Jun JIA
材料科学技术（英）
How to control melt composition is the key for getting high quality alloy melt. The paper made the following efforts: (1) The activity coefficients in Ti-15-3 melt have been calculated. (2) Taking advantage of the activity coefficients, the evaporation losses of components in Ti-15-3 melt during ISM process have been studied. The calculated results show that there is a critical vacuum degree (about 1.33 Pa) during melting process.
关键词:
Yanqing SU
,
Tiejun ZHANG
,
Jingjie GUO
,
Hongsheng DING
,
Weisheng BI
,
Jun JIA
,
Hengzhi FU
材料科学技术（英）
Mold-filling process of thin-walled castings under the condition of traveling magnetic field has been studied by physical simulation method using gallium melt and fast speed photography. Flow morphology and its formation mechanism were obtained and discussed for thin-walled casting. The influences of magnetic field density on the filling ability, filling velocity and mold filling time have been studied. The differences in filling capability between gravity casting and casting under the traveling magnetic field have been compared. The results indicate that the mold filling ability of the gallium melt increases greatly under the condition of traveling magnetic field; the filling time is shortened from 18 s under gravity field to 3 s under the traveling magnetic field and average flow rate of the melt increases from 1.6 to 8.68 cm3/s; the change law of the cross-section morphology of the gallium melt during the mold filling is that at first, the cross-section area does not change, then it decreases gradually. When the front of the melt reaches the end of the mold cavity, the front melt will backfill the mold; the wider the width of mold cavity, the better the mold filling ability. The mold filling ability of gallium melt in mold with upper magnetic conductor is better than that without upper magnetic conductor.
关键词:
Traveling magnetic field
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null
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null
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null
Jiuzhou ZHAO
,
L.Ratke
,
Jun JIA
,
Qingchun LI
材料科学技术（英）
The microstructure development during a cooling period of alloys being immiscible in the liquid state such as Al-Pb or Al-Bi has gained renewed scientific and technical interest during the last decades. Experiments have been performed to investigate the phase transformation kinetics in the liquid miscibility gap and numerical models have been developed to simulate and analyze the solidification process. The recently developed computational modeling techniques can, to some extent, be applied to describe the decomposition, the spatial phase separation and the microstructure evolution during a cooling period of an immiscible alloy through the miscibility gap. This article overviews the researches in this field.
关键词:
Immiscible alloy
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null
,
null
,
null
Jingjie GUO
,
Guizhong LIU
,
Yanqing SU
,
Jun JIA
材料科学技术（英）
A new model was established to calculate the real vapor pressure of Al in the molten Ni-xAl (at. pct) (x=25～50) alloy. The effects of the holding time, chamber pressure, mole fraction of Al and melting temperature on the real vapor pressure of Al in the vacuum chamber were analyzed. Because of the impeding effect of the real vapor pressure on the evaporation loss rate, within a short time (less than 10 s), the real vapor pressure tends to a constant value. When the chamber pressure is less than the saturated vapor pressure of Al, the real vapor pressure of Al is equal to the chamber pressure. While when the chamber pressure is higher than the saturated vapor pressure, the real vapor pressure of Al approaches to the saturated vapor pressure of Al of the same condition.
关键词:
Real vapor pressure
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null
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null
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null
Wenbin SHENG
,
Dong LI
,
Rui YANG
,
Yuyin LIU
,
Jingjie GUO
,
Jun JIA
材料科学技术（英）
Ti-48Al-2Cr-2Nb automobile exhaust valves were formed with permanent mold centrifugal cast method and their surface layer structure, microstructure, elements distribution and mechanical properties were analyzed by SEM, XRD and EMPA etc. Furthermore, the HIPped valves were tested on 483Q diesel engine. Results showed that the element distribution of TiAl based alloy exhaust valves was uniform and their microstructure was refined. The typical mechanical properties of HiPped exhaust valves were sigma (b)=670 MPa, sigma (0.2)=527.5 MPa and delta =3%. Engine test showed that the valves had excellent airtightness and wear resistance properties and satisfied the requirements of engine successfully.
关键词:
Huiguan WAN
,
Xiumei QI
,
Jing TIAN
,
Yuyong CHEN
,
Weiqiang ZHA
,
Jun JIA
材料科学技术（英）
In this research, the materials and the compositions of the surface slurries were chosen by considering the characteristics of Ti investment casting. The effects of solid-liquid ratios on the properties of the slurry and the effects of baking temperatures on the flexural strength have also been investigated. Flawless shells having smooth inner surface were manufactured with proper technology. Ti and its alloys were melted and poured by water-cooled Cu crucible vacuum induction furnace. The qualities of the investment castings made accordingly were studied and analyzed.
关键词:
Hongsheng DING
,
Jun JIA
,
Jingiie GUO
,
Yanqing SU
,
HengZhi FU
,
Jinshan LI
材料科学技术（英）
A thermodynamic model has been built up for the interactions between molten Ti alloys and oxide molding materials in the way of decomposition and solution of molding materials, then the influences on the reaction free energy changes have been calculated and discussed.
关键词:
Manchang GUI
,
Jun JIA
,
Guangsheng SONG
,
Qingchun LI
材料科学技术（英）
Hypo- and hyper-eutectic Al-Si alloys were rapidly solidified from the low or high temperature melt using water quenching and melt-spinning technique. The differences in microstructure of rapid solidification alloys were studied by scanning and transmission electron microscopy, and X-ray diffraction methods. The primary silicon in the Al-22(wt pct)Si alloy quenched in room temperature water from high temperature melt was smaller than that quenched from low temperature melt. Compared with the ribbons spun from low temperature melt, the ribbons spun from high temperature melt had finer Al-rich and Si-rich phase particles in either Al-7(wt pct)Si or Al-18(wt pct)Si alloy. The mechanism was explained by the nature of the liquid structure.
关键词:
Yuan LIU
,
Jingjie GUO
,
Yanqing SU
,
Hongsheng DING
,
Jun JIA
材料科学技术（英）
Melt spinning rapid solidification technique was employed to fabricate homogeneous Al-In immiscible alloys and their final microstructures and morphologies were investigated. There existed a transition of columnar Al grain®equiaxed grain for the thicker ribbon, butonly columnar Al grain for the thinner ribbon throughout the thickness. In the columnar grain field, most of the fine In particles was distributed within the cells, but a minority of bigger In particles or short rods was perpendicularly distributed at the grain boundaries. In the equiaxed grain field, the fine In particles were located in Al grains and coarser particles were situated at the boundaries. The average particle size increased with increasing distance from the chilled surface throughout the ribbon. At the same wheel speed (same cooling rate), the average particle size increased with raising In content. At the same composition condition, the average particle size decreased with increasing wheel speed and/or decreasing ejection temperature.
关键词:
Al-In immiscible alloy
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null
,
null
Yuan LIU
,
Yanxiang LI
,
Jingjie GUO
,
Jun JIA
材料科学技术（英）
Immiscible alloys are attractive for their valuable physical and mechanical properties. In this paper, Al-In immiscible alloy is prepared by melt spinning process and its morphological evolution is studied at various indium contents. The results show that the morphologies of the matrix phase depend on the indium content. Different morphologies lead to different distribution of the second phase particles. Due to a particular solidification mechanism of immiscible alloys, even under the melt spinning rapid solidification condition, it is still impossible to produce homogeneous Al-In hypomonotectic alloy ribbons. But for Al-In hypermonotectic alloys, there is almost no segregation of the second phase throughout the cross section of the ribbons.
关键词:
Immiscible alloys
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null
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