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Numerical and Experimental Studies of Substrate Melting and Resolidification during Thermal Spraying

H.Zhang , G.Wei , L.Zheng , L.Li , X.Y.Wang , A.Vaidya

材料科学技术(英)

A good understanding of melting and resolidification of the substrate will help us to achieve better bonding. A numerical model is developed to investigate the solidification of the droplet, and melting and resolidification of the substrate. The molybdenum powder spraying onto three different substrates: a stainless steel, brass (70%Cu) and aluminum by atmospheric plasma spraying has been investigated. The maximum melting depth of the substrate has been measured and compared with the numerical prediction. Experimental results show that the material properties of the splat and substrate and melting temperature of the substrate play the important roles on substrate melting. A dimensionless parameter, temperature factor, has been proposed and served as an indicator for substrate melting.

关键词: Thermal spraying , null , null , null , null

MICROSTRUCTURAL STUDIES OF FRICTION STIR WELDED AZ31 MAGNESIUM ALLOY

H.Zhang , S.B.Lin , L.Wu , J.C.Feng

金属学报(英文版)

Friction stir welding achieves the well in solid phase by locally introducing frictional heating and plastic flow arising from rotation of the welling tool, which results in changes in the local microstructure of magnesium alloy. The purpose in the paper is to study the microstructures of friction stir welled AZ31 magnesium alloy. Residual microstructures,including dynamic re-crystallization zone and nugget structures have been systematically investigated utilizing optical microscopy (OM), scanning electric microscopy (SEM),transmission electron microscopy (TEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and micro-hardness. AZ31 magnesium alloy has been successfully friction stir welded and exhibits the variations of microstructure including dynamically recrystaUized,equaxied grains in the well nugget. Residual hardness in the nugget was found slightly lower than the parent but not too obvious.

关键词: friction stir welding , null , null

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