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火箭贮箱焊缝连接处应力及变形分析

童军 , 侯传涛

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2014.Z1.009

对常见的铝合金薄壁贮箱焊缝连接处结构形式进行对比分析计算,比较了椭球底和三心底对箱筒段和底部连接处焊缝的影响及箱筒段上焊缝处加厚区内外偏置的影响.结果表明:对于箱筒段和底部连接的焊缝,采用椭球底形式焊缝处的轴向应力要小,应力梯度变化也小;对于箱筒段上的轴向焊缝,当焊缝处加厚区采用内偏置时,其径向位移比薄区大,即焊缝处产生向外凸出的变形模式,采用外偏置时,焊缝处产生内凹的变形模式;当箱筒段上的焊缝处加厚区采用中面偏置时,附加弯矩较小,变形较为协调,可以减小应力集中.

关键词: 贮箱 , 焊缝 , 椭球底 , 三心底 , 偏置

Thermal Stress Analysis of Welded Joint in 1420 Al-Li Alloy Induced by Thermal Cycling

Hongbin GENG , Song HE , Dezhuang YANG

材料科学技术(英)

A model of double grains under plane stress state has been established. According to the double grain model, thermal stress induced by thermal cycling in welding fusion zone is numerically simulated by finite element method, and the microstructures before and after thermal cycling are observed. The effect of thermal stress on weld microstructure is discussed. Experimental and analysis results show that the difference between the coefficients of thermal expansion and elastic modulus for grains along different crystal direction can produce alternate thermal misfit stress and strain near boundaries under thermal cycling. At the temperature of upper and lower limit, thermal stress nearby grain boundary reaches maxima. Thermal stress induced changes in microstructure, which expressed by the sending dislocations from boundaries to matrix, piling up against the boundaries and the increasing of dislocation density.

关键词: Thermal cycling , null , null , null , null

Mechanical Property Prediction of Commercially Pure Titanium Welds with Artificial Neural Network

Yanhong WEI

材料科学技术(英)

Factors that affect weld mechanical properties of commercially pure titanium have been investigated using artificial neural networks. Input data were obtained from mechanical testing of single-pass, autogenous welds, and neural network models were used to predict the ultimate tensile strength, yield strength, elongation, reduction of area, Vickers hardness and Rockwell B hardness. The results show that both oxygen and nitrogen have the most significant effects on the strength while hydrogen has the least effect over the range investigated. Predictions of the mechanical properties are shown and agree well with those obtained using the 'oxygen equivalent' (OE) equations.

关键词: Commercially pure titanium , null , null , null

改善贮箱Y形环焊缝应力水平的优化设计

王博 , 赵亮 , 郝鹏 , 蒋亮亮 , 彭伟斌

宇航材料工艺 doi:10.3969/j.issn.1007-2330.2014.Z1.008

针对某贮箱Y形环与筒段间焊缝处内外侧应力差过大问题,通过参数优化和形状优化的协同优化策略,利用Isight多学科优化平台集成有限元分析软件ABAQUS搭建了优化流程,得到的最终优化结果可以有效地改善Y形环和筒段焊缝处的应力水平,提高贮箱的承载能力.另外,优化得到的结果与传统设计不同,这也为工程师解决同类问题提供了新的思路.

关键词: 贮箱 , Y形环 , 焊缝 , 参数优化 , 形状优化

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