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Numerical Simulation of the Thermo-Mechanical Process for Beam Blank Continuous Casting

W. Chen , Y.Z. Zhang , C.J. Zhang , L.G. Zhu

金属学报(英文版)

The aim of this study is to simulate the solidification process of beam blank continuous casting, and then find the reasons for the typical defects of the beam blank. A two-dimensional transient coupled finite element model has been developed to compute the temperature and stress profile in beam blank continuous casting. The enthalpy method is used in the heat conduction equation. The thermo-mechanical property in the mushy zone is taken into consideration in this calculation. It is shown that at the mold exit the thickness of the shell has its maximum value at the flange tip and its minimum value at the fillet. The temperature has a great fluctuation on the surface of the beam blank in the secondary cooling zone. At the unbending point, the surface temperature of the web is in the brittleness temperature range under the present condition. To ensure the quality, it is necessary to weaken the intensity of secondary cooling. At the mold exit the equivalent stress and strain have higher values at the flange tip and at the web. From the spray 1 to the unbending point, the maximum values of stress and strain gradually move to the internal section of the flange tip and the web. However, whenever, there are bigger stress and strain values near the flange tip and the web than in the other parts, it must be very easy to generate cracks at those positions. Now, online verification of this simulation has been developed, which has proved to be very useful and efficient to instruct the practical production of beam blank continuous casting.

关键词: beam blank , null , null , null

异型坯结晶器与铸坯热力耦合数值模拟

罗伟 , 严波 , 熊跃兴 , 文光华 , 徐海伦

材料科学与工艺

为研究异型坯连铸结晶器内铸坯凝固和变形过程,采用ABAQUS软件建立了异型坯连铸结晶器和铸坯的二维瞬态热力耦合有限元模型,编制ABAQUS用户自定义子程序GAPCON实现结晶器内壁和铸坯之间的传热模拟.计算模型中考虑了铸坯的凝固和热变形、气隙对传热的影响以及铸坯与结晶器之间的接触应力.分别对2种不同水缝设计结晶器进行了数值模拟,数值分析结果表明,小孔水缝设计的结晶器温度峰值较低、热面温度分布更均匀,因而比大孔水缝设计结晶器具有更长的使用寿命和更优的铸坯质量,这一结论与现场试验结果一致.

关键词: 异型坯 , 结晶器 , 热力耦合 , 水缝 , 有限元方法

异型连铸坯结晶器内表面纵裂萌生区域

陈伟 , 于兴旺 , 王嘉琦 , 王宝祥 , 陈颖 , 马劲红

钢铁 doi:10.13228/j.boyuan.issn0449-749x.20160294

针对异型坯连铸过程中出现较多表面纵裂的问题,使用有限元软件ABAQUS建立铸坯二维微段模型,使用Fortran语言编写表面热流子程序DFLUX模拟铸坯在结晶器内的凝固传热过程,使用接触算法与重启动技术分析铸坯在热应力、表面摩擦力及钢水静压力下坯壳的受力状态.结合材料力学属性分析得出,R角、腹板中心、翼缘中心与窄面中心位置为异型坯表面纵裂纹最易萌生区域,其中R角处距离弯月面约200 mm处更容易萌生表面纵裂纹,腹板、翼缘中心与窄面中心距离弯月面180 mm处更容易萌生表面纵裂纹.

关键词: 异型坯 , 连铸 , 表面纵裂 , 萌生区域 , 凝固 , 热应力

津西异形坯连铸机的工艺及设备特点

郭利娟

钢铁研究

河北津西钢铁公司投产了1台年设计生产能为100万t的近终形异形坯连铸机,介绍该异形坯连铸机区别于普通的方(矩形)坯连铸机的工艺及设备设计特点。实践证明,该连铸机工艺设计合理,设备配置优良,连浇炉次可达到60炉以上,单月产量均在14万t以上,远远超过设计产量,铸坯质量符合标准要求。

关键词: 异形坯 , 连铸机 , 工艺及设备

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